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KTM 450 Rally Replica User Manual

KTM 450 Rally Replica
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SERVICE WORK ON THE CHASSIS 51
601359-10
Check the chain sliding piece for wear.
» If the bottom edge of the chain bolt is in line with or below the chain sliding
piece:
Change the chain sliding piece. x
Check that the chain sliding piece is firmly seated.
» If the chain sliding piece is loose:
Tighten the chain sliding piece.
Guideline
Screw, chain sliding piece M8 15 Nm
(11.1 lbf ft)
601360-01
Check the chain guide for wear.
Info
Wear is visible on the front of the chain guide.
» If the chain guide is worn:
Change the chain guide. x
Check that the chain guide is firmly seated.
» If the chain guide is loose:
Tighten the chain guide.
Guideline
Remaining screws, chassis M6 10 Nm
(7.4 lbf ft)
Remaining nuts, chassis M6 10 Nm
(7.4 lbf ft)
Remove the motorcycle from the lift stand. ( p. 37)
9.30Checking the frame x
601609-01
Check the frame for cracks and deformation.
» If the frame exhibits cracks or deformation due to a mechanical impact:
Change the frame. x
Info
A frame that has been damaged due to a mechanical impact must
always be changed. Repair of the frame is not authorized by KTM.
9.31Checking the swingarm x
601608-01
Check the swingarm for damage, cracking, and deformation.
» If the swingarm shows signs of damage, cracking, or deformation:
Change the swingarm. x
Info
A damaged swingarm must always be changed. Repair of the
swingarm is not authorized by KTM.

Table of Contents

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KTM 450 Rally Replica Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.3 cc
CoolingLiquid cooled
Fuel SystemKeihin EFI, throttle body 44 mm
Transmission6-speed
StarterElectric starter
Bore x Stroke95 mm x 63.4 mm
Compression Ratio12.75:1
ABSNo
Seat Height960 mm
Dry Weight139 kg
FrameChromoly steel central-tube frame
Front SuspensionWP XACT PRO 48 mm, closed cartridge
Rear SuspensionWP XACT PRO with Trax technology
Front Brake300 mm
Rear BrakeSingle disc, 240 mm

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