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KTM 450 Rally Replica User Manual

KTM 450 Rally Replica
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SERVICE WORK ON THE CHASSIS 46
9.20Changing the glass fiber yarn filling of the main silencer x
Warning
Danger of burnsThe exhaust system gets very hot when the vehicle is driven.
Allow the exhaust system to cool down. Do not touch hot components.
Info
Over a period, the fibers of the insulating material vanish into the air, and the silencer "burns out".
Not only is the noise level higher, the performance characteristic changes.
Remove the main silencer. ( p. 45)
401201-10
Drill out all rivets on the main silencer and remove the steel bands. Carefully ham-
mer the rivets inward.
Remove locking cap and outer tube .
Pull the glass fiber yarn filling from inner tube .
Clean the parts that are to be reinstalled.
Wind adhesive tape around the end of the inner tube.
Mount the new glass fiber yarn filling on the inner tube.
Remove the adhesive tape from the inner tube.
Slide the outer tube over the glass fiber yarn filling.
Insert the locking cap into the outer tube.
Position the steel bands and mount the rivets.
Install the main silencer. ( p. 45)
9.21Removing the trim
601352-10
Detach the plug-in connectors on the turn signal cables.
Open quick releases .
Remove the trim toward the front.
9.22Mounting the trim
601353-10
Attach the trim to guides .
Info
When positioning the trim, exercise caution with counterpieces of the
quick releases to ensure that you do not damage the trim.

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KTM 450 Rally Replica Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.3 cc
CoolingLiquid cooled
Fuel SystemKeihin EFI, throttle body 44 mm
Transmission6-speed
StarterElectric starter
Bore x Stroke95 mm x 63.4 mm
Compression Ratio12.75:1
ABSNo
Seat Height960 mm
Dry Weight139 kg
FrameChromoly steel central-tube frame
Front SuspensionWP XACT PRO 48 mm, closed cartridge
Rear SuspensionWP XACT PRO with Trax technology
Front Brake300 mm
Rear BrakeSingle disc, 240 mm

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