2-14
Chapter 2 SERVICE DATA
1.6 Maintenance Service Data of Electrical System
Unit: mm [in.]
Item
Nominal
value
Standard value Limit value Remarks
Starter
P/N:
37566-30200
(Single wire
type)
37566-45200
(2-wire type)
Armature
Commu-
tator
Dia ø43 [1.69] ø42 [1.65]
Runout 0.06 [0.0024] 0.1 [0.004]
Undercut depth
0.7 to 0.9
[0.028 to 0.035]
0.2 [0.008] or
less
Shaft
outside
diameter
Front ø20 [0.79]
Rear ø10 [0.39]
Shaft
Front
pinion
metal
Outside
diameter
ø19 [0.75]
Clearance
between metal
and shaft
0.25 [0.01]
Outside
diameter
of bear-
ing to fit
Outside
diameter
ø30 [1.18]
Metal
Front
bracket
Inside diameter ø19 [0.75]
Clearance
between metal
and shaft
0.25 [0.01]
Pinion
Inside diameter ø19 [0.75]
Clearance
between metal
and shaft
0.25 [0.01]
Bearing outside
diameter to fit
Internal
shaft
Bearing inside
diameter
ø55 [2.17] ø55.1 [2.17]
Item name 6006
Replace if it
does not rotate
smoothly or an
abnormal noise
is generated.
Armature
front
Bearing inside
diameter
ø47 [1.85] ø47.1 [1.85]
Item name 6204
Replace if it
does not rotate
smoothly or an
abnormal noise
is generated.
Armature
rear
Bearing inside
diameter
ø30 [1.18] ø30.1[1.19]
Item name 6200
Replace if it
does not rotate
smoothly or an
abnormal noise
is generated.
Brush
Brush length
22 to 23
[0.87 to 0.91]
less than 13
[0.51] lefts
Brush spring load 4.5 [0.177]
less than 4.1
[0.161]
With brush
installed
Thrust cap
Armature
P/N:
37566-30200
0.15 to 0.75
[0.0059 to 0.0295]
Adjust with the
adjust washer
P/N:
37566-45200
0.2 to 0.7
[0.008 to 0.028]
Internal shaft
0.2 to 0.8
[0.008 to 0.032]
Adjust with the
adjust washer