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Polaris RANGER 570 2020 User Manual

Polaris RANGER 570 2020
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9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
1.17
MASTER TORQUE TABLE
ITEM
TORQUE
Ball Joint Nut
30 ft-lbs (41 Nm)
Ball Joint Retaining Plate
Screws
8 ft-lbs (11 Nm)
Bearing Carrier Fasteners 40 ft-lbs (54 Nm)
Body Screws (T-40) 8 ft-lbs (11 Nm)
Brake Disc Mounting Bolts
(front)
18 ft-lbs (25 Nm)
Brake Disc Mounting Bolts
(rear)
27 ft-lbs (36 Nm)
Brake Bleed Screws
47 in-lbs (5 Nm)
Brake Caliper Mounting Bolts 46 ft-lbs (62 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm)
Brake Line Flare Fittings 14 ft-lbs (19 Nm)
Brake Switch
15 ft-lbs (20 Nm)
Cam Chain Tensioner RGR
500
37 ft-lbs (50 Nm)
Cam Chain Tensioner RGR
570
30 ft-lbs (40 Nm)
Cam Chain Guide Fasteners
9 ft-lbs (12 Nm)
Camshaft Carrier Bolts
8 ft-lbs (10 Nm)
Camshaft Sprocket BoltsRGR
500
45 ft-lbs (60 Nm)
Camshaft Sprocket BoltsRGR
570
14 ft-lbs (19 Nm)
Chassis Ground Fastener
54 in-lbs (6 Nm)
Control Arm Fasteners
(front and rear)
40 ft-lbs (54 Nm)
Coolant Bleed Screw
72 in-lbs (8 Nm)
Coolant Temperature Sensor 17 ft-lbs (23 Nm)
CPS Retaining Bolt 9 ft-lbs (12 Nm)
Crankcase Bolts
22 ft-lbs (30 Nm)
Crankshaft Bearing Retainer
(PTO)
8 ft-lbs (11 Nm)
Cylinder Head Bolts - Black
Torque in sequence for
all steps
Step 1: 21 ft-lbs (28
N·m)
Step 2: 26 ft-lbs (35
N·m)
Step 3: Additional 135°
Torque the Outer M6
Head Bolts 89 ± 9 in-lbs
(10 ± 1 Nm)
ITEM
TORQUE
Cylinder Head Bolts - Silver
Apply light coat of
engine oil to bolt
threads and under bolt
head
Torque in sequence for
all steps
Step 1: 18 ft-lbs (25
N·m)
Step 2: 30 ft-lbs (41
N·m)
Step 3: Loosen all
fasteners until they are
unseated
Step 4: 15 ft-lbs (20
N·m)
Step 5: 26 ft-lbs (35
N·m)
Step 6: Additional 180°
Step 7: Additional 180°
Torque the Outer M6
Head Bolts 89 ± 9 in-lbs
(10 ± 1 Nm)
Differential Cover Screws
22 ft-lbs (30 Nm)
Drive Clutch Retaining Bolt 45 ft-lbs (61 Nm)
Driven Clutch Retaining Bolt 38 ft-lb (52 Nm)
Drive Clutch Cover Plate
Screw
8 ft-lbs (10 Nm)
Drive Clutch Spider 290 ft-lbs (393 Nm)
Drive Clutch Spring Retaining
Ring Bolts
12 ft-lbs (16 Nm)
Driven Clutch Retaining Bolt 38 ft-lbs (51 Nm)
ETC Fasteners
7 ft-lbs (10 N·m)
ECU Mounting Screws 10 in-lbs (1 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
Engine Oil Gallery Plug 14 ft-lbs (18 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm)
Engine/Transmission
Mounting Bolts (570)
In Sequence:
55 ft-lb (75 Nm)
*see procedure for sequence
Exhaust Head Pipe Bolts 18 ft-lbs (25 Nm)
Flywheel Nut 133 ft-lbs (180 Nm)
Frame Bolts (front to rear)
CREW
40 ft-lbs (54 Nm)
Front Bumper / Fender
Screws
5 ft-lbs (7 Nm)
Front Gearcase Cover Plate
Screws
11 ft-lbs (15 Nm)
GENERAL INFORMATION
1

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Polaris RANGER 570 2020 Specifications

General IconGeneral
BrandPolaris
ModelRANGER 570 2020
CategoryOffroad Vehicle
LanguageEnglish

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