8.10
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
11. A) If the rolling torque measurement from step 7 was
below specification, replace the existing shim(s) with
a thicker shim or shim stack from the table below.
B) If the rolling torque measurement from step 7 was
above specification, remove or replace the existing
shim (s) with a thinner shim or shim stack from the
table below.
Shim Kit 3234567
Includes:
Quantity
.003” (.076mm)
2
.005” (.127mm)
2
.010” (.254mm)
2
.030” (.762mm)
1
12. Install the selected shim (s) into the output pinion
shaft bracket.
13. Install the slip fit bearing race.
14. Reinstall the output pinion shaft bracket and the
three retaining bolts into the transfer case. Torque
bolts to specification.
Retaining Bolts:
23-27 ft-lbs (31-37 Nm)
15. Rotate output shaft 5-10 times both clockwise and
counter clockwise.
16. Place a 23 mm, 12 point socket over the splines of
the output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
output pinion shaft bearing rolling preload by rotating
the output shaft both clockwise and counter-
clockwise.
Output Shaft Rolling:
4-8 in-lbs (0.45 - 0.90 Nm)
17. If output shaft rolling torque is still out of
specification, repeat steps 9 through 16 until the
output shaft rolling torque is within specification.
18. Reinstall the intermediate pinion shaft assembly and
bearing cup.
TRANSMISSION
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