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8.11
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
19. Assemble the transfer case cover using new
components as required. Press in new bearings and
a seal using standard installation tools. (needle
bearing is installed round edge inward) Install a new
shaft seal flush with the surface, the shims and
bearing cup. Apply a thin coat of sealant to the
mating surfaces. Apply lubricant to the seal lip.
Apply Sealant PN 2871557
To Case Mating Surfaces
20. Install the transfer case cover. Align the dowels (#1 &
#7) and insert the cover screws (note position of the
longest screw #4). Torque the screws evenly to
specification in sequence as shown.
Transfer Case Cover Screws:
23-27 ft-lbs (31-37 Nm)
21. With the transmission in neutral, rotate the output
shaft 5-10 times both clockwise and counter-
clockwise.
TRANSMISSION
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