Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions ................................................. 4-*
Precautions..............................................................4-*
Precautions for Brake System ............................... 4-*
Brake Fluid Information.......................................... 4-*
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram .....................4A-*
Rear Blake Cable Routing Diagram.....................4A-*
Front Brake Hose Routing Diagram (LT-
A750XP/ZK9) .................................................... 4A-1
Diagnostic Information and Procedures............ 4A-*
Brake Symptom Diagnosis...................................4A-*
Repair Instructions ..............................................4A-2
Brake Pedal Height Inspection and
Adjustment .........................................................4A-*
Front Brake Light Switch Inspection ....................4A-*
Rear Brake Light Switch Inspection .....................4A-*
Rear Brake Switch Inspection and Adjustment .....4A-*
Parking / Rear Brake Light Switch Inspection ......4A-*
Parking Brake Lever Switch Inspection................4A-*
Brake Fluid Level Check ......................................4A-*
Front Brake Hose Inspection ...............................4A-*
Air Bleeding from Front Brake Fluid Circuit..........4A-*
Brake Fluid Replacement.....................................4A-*
Front Brake Hose Removal and Installation.........4A-*
Rear Brake Cable Removal and Installation ........4A-*
Front Brake Master Cylinder Components...........4A-*
Front Brake Master Cylinder Assembly
Removal and Installation....................................4A-*
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly ...............................4A-*
Front Brake Master Cylinder Parts Inspection .....4A-*
Rear Brake Pedal Construction ...........................4A-*
Rear Brake Pedal Removal and Installation ........4A-*
Front Brake Hose Removal and Installation
(LT-A750XP/ZK9) ............................................. 4A-2
Rear Brake Pedal Construction (LT-A750XP/
ZK9) ..................................................................4A-3
Rear Brake Pedal Removal and Installation
(LT-A750XP/ZK9) ............................................. 4A-3
Specifications.......................................................4A-5
Service Data ........................................................4A-*
Tightening Torque Specifications........................ 4A-5
Special Tools and Equipment .............................4A-5
Special Tool ........................................................ 4A-*
Recommended Service Material .........................4A-5
Front Brakes .............................................4B-*
Precautions........................................................... 4B-*
Precautions for Front Brakes .............................. 4B-*
Repair Instructions .............................................. 4B-*
Front Brake Components .................................... 4B-*
Front Brake Pad Inspection................................. 4B-*
Front Brake Pad Replacement............................ 4B-*
Front Brake Caliper Removal and Installation..... 4B-*
Front Brake Caliper Disassembly and
Assembly........................................................... 4B-*
Front Brake Caliper Parts Inspection .................. 4B-*
Front Brake Disc Removal and Installation ......... 4B-*
Front Brake Disc Inspection ................................ 4B-*
Specifications....................................................... 4B-*
Service Data........................................................ 4B-*
Tightening Torque Specifications........................ 4B-*
Special Tools and Equipment ............................. 4B-*
Recommended Service Material ......................... 4B-*
Special Tool ........................................................ 4B-*
Rear Brakes...............................................4C-*
Precautions........................................................... 4C-*
Precautions for Rear Brake................................. 4C-*
Repair Instructions .............................................. 4C-*
Rear Brake Components..................................... 4C-*
Rear Brake Friction Plate Inspection................... 4C-*
Rear Brake Friction Plate Replacement.............. 4C-*
Rear Brake Assembly Removal and
Installation ......................................................... 4C-*
Rear Brake Disassembly and Assembly ............. 4C-*
Rear Brake Parts Inspection ............................... 4C-*
Specifications....................................................... 4C-*
Service Data........................................................ 4C-*
Tightening Torque Specifications........................ 4C-*
Special Tools and Equipment ............................. 4C-*
Recommended Service Material ......................... 4C-*
Special Tool ........................................................ 4C-*
Parking Brake ...........................................4D-*
Schematic and Routing Diagram........................ 4D-*
NOTE
For the items with asterisk (*) in the “CONTENTS” below, refer to the same section of the service manual
mentioned in the “FOREWORD” of this manual.