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64
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1
1154300-004000 ZT350-X throttle refueling cable
1
2
1154300-005000 ZT350-X throttle return cable
1
3
1244300-023000 ZT310 rubber buckle (50mm)
1
4
1244300-042000 ZT350 Rubber Wire Buckle (Double Buckle Type)
1
5
1224100-030000 Pin tie (Black 4.8×130)
1
6
1224300-111000 Reverse buckle Velcro strap (20×300mm)
1
7
1244100-042000 ZT250-R right handle bar rubber sleeve
1
8
1184200-185000 ZT310-V1 Right handle switch
1
9
1250205-031091 GB70.1M6×30(stainless steel)
2 10N.m
10
1184300-041000 ZT350-S Right handlebar switch (dark gray TFT-500)
1
PROCEDURE:
●Disassemble the throttle line
Release the thread buckle ⑶,(4),⑹ first.
Use 10# an open-ended wrench to screw the nut ② and the nut④ of the accelerator oil line ⑴,and then remove from the
throttle; Remove the cylindrical joint of the oil filling line from the rotary table ⑤; Referring to the previous steps, remove
the oil return line ⑵ .
Thread the throttle cable through the gap of the tie ⑸.
Hold the right-hand handle switch ⑻ by hand, remove the bolts ⑥ and ⑦ with 5# hexagon socket, and then remove the
bolts ⑨ with a cross screwdriver. Separate the upper and lower parts of the handle switch. Pay attention to wiring during
reassembly and do not press the cable.
Remove the throttle cable from the handle core rotary table ⑩ of the right-hand rubber sleeve⑺, and finally from the
cable hole at the lower part of the switch.
●Install throttle cable
First, thread the throttle cable into the cable hole at the lower part of the switch. Install the cylindrical joint of the throttle
line into the handle core rotary table ⑩ of the right-hand handle rubber sleeve ⑺. Clamp the oil return line into the limit
groove on the oil filling line, and lock the bolt ⑥ with 5# hexagon socket tool with a torque of 8 ~ 10N m。 After the
installation hole of the switch is aligned, screw the bolt ⑦ a few turns, then observe that the positioning hole at the lower
part of the switch⑻ is aligned with the steering handle, and then lock the bolt ⑨ and bolt ⑦. Reset the auxiliary switch
and rocker arm assembly, and pay attention to align the symbols on the switch.
Install the throttle cable into the tie⑸.
Screw the nut ② of accelerator oil filling line⑴ or oil return line⑵ up to the end with the open hand, and screw the nut ④
down out of the adjusting pipe ①.
Put the oil return line into the support ③, and then put the joint into the rotary table ⑤.
Put the oil filling line into the support ③, and then put the rotary table ⑤ at a certain angle, and then put the joint in.
Adjust the throttle cable clearance according to the method of adjusting the clearance; The idle speed should not change
and reset flexibly when turning the steering handle left and right after adjustment.
Lock nuts ② and ④.
Fig.4 FRONT FORK
COMPONENT
Replace the throttle line
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