5a-09 Starter, Permanent Magnet 5a-09
DISASSEMBLY AND ASSEMBLY
:arter Motor, Exploded View
TERMtNAL NUT STARTER
N805403 / SOLENOlD
DRIVE
P.,h
tniu
/ HOUSING
HOUSING SEAL
\
11000
DRIVE
LEVER
llK190
,
STATIONARY’ \
. ,P,
+ ~
ASSEMBLY
DRIVE
I
1 lAl65
ASSEMBLY
I I II\U UWL I
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N805428 \
tlA167 \ ASyE;&
-- 1 -a^
BRUSH
-
\ ARMATURE THRUST
WASHER-l lA075
Pni F<HI JNT
PLATE/- -I
SCREW
N805406
PLATE ’ /
“05’ BUSHING
BEARING
4 REQ’D BRUSH
a---c
ACCK:LADI
11135
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Y
11434
11076
Disassembly
1.
Remove positive brush connector from solenoid
motor (M) terminal.
2.
Remove solenoid retaining screws and solenoid.
3.
Remove through-bolts and separate drive end
housing from motor frame. Remove housing seal
assembly from drive. Remove drive and gear
assembly from drive end housing.
4.
Remove drive lever from drive assembly. Remove
stop ring and retainer from driveshaft, then
remove drive assembly from shaft. Push C-ring
off driveshaft, and separate gear assembly from
driveshaft.
5. Remove brush plate screws and brush end plate
from motor frame. Remove brush assembly and
push armature out of frame.
Cleaning and Inspection
CAUTION: DO NOT WASH THE DRIVE BECAUSE
THE SOLVENT WILL WASH OUT THE LUBRICANT
CAUSING DRIVE TO SLIP. USE A BRUSH OR
COMPRESSED AIR TO CLEAN THE DRIVE,
ARMATURE, BRUSH, AND GEAR ASSEMBLIES,
DRIVE END HOUSING, POLE PIECES AND PLANET
GEARS. WASH ALL OTHER PARTS IN SOLVENT
AND DRY.
1.
Inspect armature windings for broken or burned
.
insulation and unwelded or open connections.
2.
Check armature for open circuits, shorts and
grounds. Check for pole rub or rub on magnetic
shunts.
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