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Fronius CMT 4000 Advanced User Manual

Fronius CMT 4000 Advanced
212 pages
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Page #8 background image
Special voltages 191
TPS 2700 191
TPS 2700 MV 192
TPS 3200 193
TPS 3200 MV 194
TPS 3200 460 V AC 195
TS/TPS 4000 196
TS/TPS 4000 MV 197
TS/TPS 5000 198
TS/TPS 5000 MV 199
Technical data - US devices 200
Technical data - Alu edition, CrNi edition, Yard edition and CMT variants 200
TIME 5000 Digital 200
CMT 4000 Advanced 201
CMT 4000 Advanced MV 202
Welding program databases 204
Explanation of symbols 204
Setting up a welding program database - example 204
Terms and abbreviations used 205
General 205
Terms and abbreviations A - C 205
Terms and abbreviations D - F 205
Terms and abbreviations G - I 206
Terms and abbreviations J - R 207
Terms and abbreviations S 207
Terms and abbreviations T - 2nd 208
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Toowoomba Welding Supplies : tweld.com.au : Ph +61 7 4659 0044

Table of Contents

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Fronius CMT 4000 Advanced Specifications

General IconGeneral
BrandFronius
ModelCMT 4000 Advanced
CategoryAC Power Distribution
LanguageEnglish

Summary

Safety Rules

Safety Notices and General Precautions

Explains safety symbols and general rules for operation and personnel.

Environmental, Operator, and Mains Safety

Covers environmental conditions, operator obligations, and safe mains connection.

Personal Protection and Hazard Mitigation

Details risks from electrical shock, noise, fumes, sparks, and required PPE.

Gas and Cylinder Safety

Addresses hazards of shielding gas, cylinders, and escaping gas risks.

Commissioning, Maintenance, and Disposal Safety

Guidelines for safe commissioning, maintenance, repair, inspection, and disposal.

General Information

Device Overview and Applications

Covers device concept, functional principle, and application areas for various models.

Special Welding Versions

Version Features and Applications

Details Alu, CrNi, CMT Variants, CMT Advanced, TIME 5000, Yard, and Steel editions.

System Components

Overview of System Components

Provides a visual overview and legend of system components like hosepacks, torches, and wire-feed units.

Control Elements and Connections

Control Panel Overview and Safety

Explains control panel functions and general safety warnings for operation.

Standard Control Panel Functions

Details the standard control panel, available processes, and parameter adjustments.

Advanced Control Panels

Covers Comfort, US, TIME 5000, CMT, Yard, and Remote panels and their specific functions.

Power Source Connections

Details various connections, switches, and components on different power source models.

Installation and Commissioning

Minimum Equipment for Welding Tasks

Lists required equipment for various welding processes like MIG/MAG, TIG, and MMA.

Pre-Installation and Commissioning Safety

Warns about dangers before installation and covers safety, proper use, and setup regulations.

Mains Cable Connection

Provides instructions for connecting the mains cable on US power sources, including safety.

TPS 2700 Commissioning Steps

Details commissioning steps for TPS 2700, including gas cylinder and torch connection.

CMT4000 Advanced Commissioning

Covers fitting system components, connecting hosepacks, and preparing the wire-feed unit.

Welding Operations

MIG/MAG Modes and Synergic Welding

Explains MIG/MAG modes, synergic welding steps, and parameter corrections.

CMT and TIG Welding Procedures

Details CMT and TIG welding steps, prerequisites, and special options like Comfort Stop.

MMA Welding and Job Mode

Covers MMA welding, manual arc welding, and job mode operations like creating and retrieving jobs.

Setup and Process Configuration

Guides on job correction, shielding gas, process, and mode setup menus for parameter adjustment.

Troubleshooting and Maintenance

General Troubleshooting and Safety

Explains the safety system, error messages, and general troubleshooting steps.

Service Codes for Errors

Lists various service codes, their causes, and remedies for common issues.

Wire Feed and Torch Issues

Addresses problems with wire feed speed, hosepacks, and welding torch overheating.

Care, Maintenance, and Disposal

Provides guidelines for device care, routine maintenance, and proper disposal.

Technical Data

Model-Specific Technical Specifications

Lists detailed technical data for various models including TPS 2700, TS/TPS 4000/5000, TIME 5000, CMT 4000.

Welding Program Databases

Explains symbols and provides an example of setting up a welding program database.

Terms and Abbreviations Used

Lists terms and abbreviations used throughout the manual for clarity.

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