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GALEO D155AX-5
Komatsu GALEO D155AX-5 User Manual
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SAFETY
SAFETY LABELS
SAFETY LABELS
(1) Precautions
for
operation,
inspection
and
maintenance
(09651-03001)
(2) Precautions
when
traveling
in
reverse
(09802-13000)
(3) Precautions
for
leaving
the
operator's
seat
(09654-33001)
2 - 5
19
21
Table of Contents
Table of Contents
13
Foreword
3
Safety Information
7
Introduction
9
Front/Rear, Left/Right Directions of Machine
9
Breaking in the Machine
9
Necessary Information
10
Product Identification Number (Pin), Machine Serial No. Plate
10
Engine Serial No. Plate and Position
10
Engine Serial No. Plate and Position
11
Blade Serial No. Plate Position
11
Ripper Serial No. Plate Position
11
Rops, Fops No. Plate Position
12
Position of Service Meter
12
Table of Contents
13
Safety
17
Safety Labels
19
Positions of Safety Pictograms
19
Safety Labels
20
General Precautions
26
Safety Rules
26
If Abnormalities Are Found
26
Clothing and Personal Protective Items
26
Fire Extinguisher and First Aid Kit
26
Safety Features
26
Keep Machine Clean
27
Inside Operator's Compartment
27
Always Apply Lock When Leaving Operator's Seat
27
Handrails and Steps
28
Mounting and Dismounting
28
No People on Attachments
28
Prevention of Burns
29
Fire Prevention
29
Action if Fire Occurs
30
Window Washer Liquid
30
Precautions When Using ROPS
31
Precautions for Attachments
31
Unauthorized Modification
31
Safety at Worksite
31
Working on Loose Ground
32
Do Not Go Close to High-Voltage Cables
32
Ensure Good Visibility
32
Ventilation for Enclosed Areas
33
Checking Signalman's Signals and Signs
33
Be Careful about Asbestos Dust
33
Precautions When Starting
34
Before Starting Engine
34
Checks before Starting Engine
34
Precautions for Operation
34
Precautions in Cold Areas
35
Operation
36
Checks before Operation
36
Precautions When Traveling
37
Traveling on Slopes
38
Prohibited Operations
38
Using Brakes
38
Operate Carefully on Snow
38
Parking Machine
39
Transportation
40
Shipping
40
Battery Hazard Prevention
41
Battery
41
Starting with Booster Cable
42
Towing
43
When Towing
43
Precautions for Maintenance
44
Operation
44
Warning Tag
44
Keep Work Place Clean and Tidy
44
Appoint Leader When Working with Others
44
Stop Engine before Carrying out Inspection and Maintenance
45
Two Workers for Maintenance When Engine Is Running
46
Proper Tools
46
Work under the Machine
47
Attachments
47
Handling Accumulator
47
Personnel
47
Noise
48
Precautions When Using Hammer
48
Repair Welding
48
Removing Battery Terminal
48
Precautions When Using High-Pressure Grease to Adjust Track Tension
48
Do Not Disassemble Recoil Spring
49
Precaution with High-Pressure Oil
49
Precaution for High Fuel Pressure
49
Handling High-Pressure Hoses
49
Compressed Air
50
Periodic Replacement of Safety Critical Parts
50
Maintenance for Air Conditioner
50
Waste Material
50
Precaution for High Voltage
50
General View
52
General View of Machine
52
General View of Controls and Gauges
53
Explanation of Components
55
Front Panel
55
Switches
81
Control Levers, Pedals
86
Dust Indicator
92
Power Sourse
92
Fuse Box
93
Door Pocket
97
Ashtray
97
Car Radio, Handling
98
Car Stereo, Handling
103
Air Conditioner
109
Heater, Handling
115
Accumulator, Handling
116
Operation
117
Check before Starting Engine, Adjust
117
Starting Engine
136
Operations and Checks after Starting Engine
141
Stopping Engine
144
Moving Machine off
145
Stopping Machine
147
Shifting Gear
148
Shifting between Foeward and Reverse
152
Steering Machine
154
Precautions for Operation
156
Parking Machine
158
Check after Stopping Engine
159
Check after Finishing Work
160
Locking
160
Ripper Operation
161
Operating Method for Ripping Operations
163
Work Possible Using Bulldozer
168
Adjusting Posture of Work Equipment
170
Tips for Longer Undercarriage Life
176
Transportation
180
Loading, Unloading Work
180
Precautions for Loading
180
Method of Lifting Machine
181
Precautions for Transportation
182
Traveling on Roads
182
Removal of Cab
183
Cold Weather Operation
185
Precautions for Low Temperature
185
After Completion of Work
187
After Cold Weather
187
Long-Term Storage
188
Before Storage
188
During Storage
188
After Storage
188
Troubleshooting
189
After Running out of Fuel
189
Method of Towing Machine
191
If Battery Is Discharged
192
Other Trouble
196
Guides to Maintenance
203
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
206
Outlines of Service
206
Handling Hydraulic Related Equipment
209
Outline of Electric System
209
Wear Parts List
210
Use of Fuel, Coolant and Lubricants According to Ambient Temperature
211
Periodic Replacement of Safety Critical Parts
215
Safety Critical Parts
215
Standard Tightening Torques for Bolts and Nuts
217
Torque List
217
Maintenance Schedule Chart
218
Change Oil in Final Drive Case
220
Change Oil in Power Train Case, Wash Strainers (Power Train Pump Strainer, Scavenging Pump Strainer)
220
Initial 250 Hours Service(Only after the First 250 Hours)
220
Replace Charge Filter Element
220
Replace Power Train Oil Filter Element
220
Service Procedure
220
Clean Inside of Cooling System
221
When Required
221
Check, Clean and Replace Air Cleaner Element
224
Check Electrical Intake Air Heater
225
Check Track Tension
226
Check and Tighten Track Shoe Bolts
228
Reverse and Replace the End Bits and Cutting Edges
229
Clean, Check Radiator Fins
231
Replace Air Conditioner Belt
232
Clean, Check Hydraulic Cooler Fins
233
Adjust Idler Clearance
234
Clean, Check Air Conditioner Condenser Fins
234
Check Undercarriage Oil
235
Clean Air Conditioner Air Filter
236
Check, Adjust Air Conditioner
237
Check Door Latch
238
Check Door Lock Striker
238
Check Window Washer Fluid Level, Add Fluid
239
Replace Door Damper
239
Replace Wiper Blade
240
Lubricating
242
Check before Starting
243
Every 250 Hours Service
244
Check Level of Battery Electrolyte
248
Check Oil Level in Final Drive Case, Add Oil
248
Check Alternator Drive Belt Tension, Adjust
251
Check Brake Performance
252
Every 500 Hours Service
253
Replace Fuel Filter Cartridge
253
Replace Extra Fuel Filter Cartridge (When Equipped)
255
Replace Power Train Oil Filter Element
257
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
258
Replace Hydrauric Tank Breather Element
258
Change Oil in Power Train Case, Wash Strainers(Power Train Pump Strainer, Scavenging Pump Strainer)
260
Every 1000 Hours Service
260
Change Oil in Final Drive Case
262
Wash Power Train Case Breather
262
Lubricate Universal Joint
263
Replace Corrosion Resistor Cartridge
264
Check Tightening Parts of Turbocharger
265
Check, Clean Fuel Strainer
265
Replace Charge Filter Element
266
Check for Loose Rops Mount Bolts
267
Lubricate Idler Adjustment Rod
267
Change Oil in Hydraulic Tank, Replace Hydrauric Oil Filter Element
268
Every 2000 Hours Service
268
Check Alternator, Starting Motor
269
Clean Engine Breather Element
269
Change Oil in Damper Case, Clean Damper Breather
270
Check Injector
271
Check Pivot Bearing Oil Level, Add Oil
271
Check Engine Valve Clearance, Adjust
272
Check Play of Turbocharger Rotor
272
Check Vibration Damper
272
Check Water Pump
272
Clean, Check Turbocharger
272
Every 4000 Hours Service
272
Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
273
Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
274
Replace Injector Assembly
274
Every 8000 Hours Service
275
Replace Fuel Splay Prevention Cap
275
Replace High-Pressure Piping Clamp
275
Specifications
277
Attachments, Options
279
General Precaurions
279
Precautions Related to Safety
279
Introduction of Attachments and Options
280
Headrest, Handling
281
Cap with Lock, Handling
282
Method of Opening and Closing Cap with Lock
282
Procedure for Selecting Ripper Point
283
Index
284
5
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Komatsu GALEO D155AX-5 Specifications
General
Brand
Komatsu
Model
GALEO D155AX-5
Category
Construction Equipment
Language
English
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