Polaris 2012 RANGER RZR 570 INTL User Manual

2.5
MAINTENANCE
2
9923523 - RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
50 - 500 Hour Maintenance Interval
 Perform these procedures more often for vehicles subjected to severe use.
E Emission Control Sys
tem Service (California)

Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM
)

E
Throttle Cable / Throttle Pedal 50 H 6 M 300 (500) Inspect; adjust; lubricate; replace if necessary
E
Throttle Body Air Intake Ducts
/ Fla
nge
50 H 6 M 300 (500) Inspect ducts for proper sealing / air leaks
 General Lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage 50 H 6 M 500 (800) Inspect, lubricate, adjust
 Steering 50 H 6 M 500 (800) Lubricate
 Front Suspension 50 H 6 M 500 (800) Lubricate
 Rear Suspension 50 H 6 M 500 (800) Lubricate
Cooling System 50 H 6 M 500 (800)
Inspect coolant strength seasonally; pressure
test sy
stem yearly

E
Fuel System 100 H 12 M 600 (1000)
Check for leaks at fill cap, fuel line / rail, and fuel
pump.
Replace lines every two years.

E
Spark Plug 100 H 12 M 600 (1000) Inspect; replace as needed

E
Engine Oil & Filter Change 100 H 6 M 1000 (1600)
Perform a break-in oil change at 25 hours or one
mo
nth / always replace oil filter when changing
engine oil


Parking Brake Cable
Adjustment (INT’L)
100 H 6 M 1000 (1600) Inspect; adjust tension as needed
Drive Belt 100 H 12 M 1000 (1600) Inspect; replace as needed
 Radiator / Cooling Hoses 100 H 12 M 1000 (1600) Inspect; clean external surfaces
 Engine Assembly Mounts 100 H 12 M 1000 (1600) Inspect, torque to specification
Exhaust Muffler / Pipe 100 H 12 M 1000 (1600) Inspect
 Wiring 100 H 12 M 1000 (1600)
Inspect for wear, routing, security; apply
diel
ectric grease to connectors subjected to
water, mud, etc.
 Clutches (Drive and Driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts
 Front Wheel Bearings 100 H 12 M 1000 (1600) Inspect; replace as needed
 Shocks 100 H - - Visually inspect shock seals
 Brake Fluid 200 H 24 M
2000 (3200) Change every two years (DOT 4)
Spark Arrestor 300 H 36 M 3000 (4800) Clean out


Shocks 500 H 12 M - Change shock oil and seals

E
Valve Clearance Check 500 H - 5000 (8050) Inspect / Adjust as needed
 Toe Adjustment -
Inspect periodically; adjust when parts are
r
eplaced
Headlight Aim - Adjust as needed

Polaris 2012 RANGER RZR 570 INTL Specifications

General

Brand	Polaris
Model	2012 RANGER RZR 570 INTL
Category	Offroad Vehicle
Language	English