3.27
ENGINE / COOLING SYSTEM
3
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Engine Removal
IMPORTANT: Some engine repair procedures can be
performed with out removing the engine as sembly
from th e ve hicle. Re fer to “Acc essible Engine
Components” for further information.
NOTE: The use of an overhead or port able engine
ho
ist is the only recommended method for removing
and installing the engine.
NOTE: Have an a ssistant help gu ide the eng ine in
a
nd out of the vehicle while using an engine hoist to
prevent pe rsonal injur y or dama ge to vehicle
components.
1. If vehicle was recently operated, allow it to cool down
before
attempting to perform any work.
2. Thoroughly clean the engine and chassis.
3. Drain the engine oil and engine coolant prior to engine
r
emoval (see Chapter 2).
4. Remove the sea ts an d en gine service pan el (see
Ch
apter 5).
5. Disconnect th e ( -) neg ative ba
ttery ca ble fr om the
battery.
6. Remove th e r ear bu mper and cargo b ox as a n
ass
embly (see Chapter 5).
7. Loosen the (3) clam ps se curing th e int ake ba ffle
a
ssembly to the air box lid, inn er clutch cover and
engine crankcase vent. Remove the air intake baffle
/ intake ho ses / engine cran kcase vent tube an
assembly as shown below.
8. Elevate the rear of the vehicle off the ground using a
suitable lift
and remove the left rear wheel.
Correct Drive Clutch Puller P/N PA-48595
Always wear safety glasses and proper shop
clothing when performing the procedures in
this Service Manual.
Failing to do so may lead to possible injury.
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