9.6
BRAKES
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
MASTER CYLINDER
Removal
1. Locate the master cylinder above the left front tire in
the wheel well area.
2. Remove th e clip (A) fr om th e cle vis p in (B) tha t
a
ttaches the master cylinder to the brake pedal lever.
3. Place a con tainer to catch brake fluid un der the
ma
ster cylinder brake line banjo bolts (C).
NOTE: Make no te of fro nt and rea r br ake lin e
loc
ations to master cylinder.
4. Loosen the brake line banjo bolts (C) and allow fluid
t
o drain.
NOTE: Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners (D) that secure
th
e master cylinder to the frame.
Installation
1. Reverse Ste ps 1-5 fo r master cylin der installation.
Refer to t he to rque specifications in th e
illustration.
2. After installing the foot brake
check pedal freeplay .
Pedal freeplay should not exceed .090” (2.286 mm).
BRAKE PEDAL LEVER
Pedal Removal
1. Locate the br ake ped al lever (L) an d remove th e
master cylinder clevis pin (B) and clip (A).
2. Remove the E- ring ( E) fro m the pe dal mount an d
rem
ove the brake pedal lever (L) from the vehicle.
Pedal Installation
1. Reverse “Removal” steps to install brake pedal lever.
Brake pedal freeplay should not exceed .090” (2.28
mm).
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
A
15 ft. lbs.
(20 Nm)
B
C
D
D
17 ft. lbs.
(23 Nm)
Brake Pedal Freeplay:
.090” (2.28 mm)