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9.12

BRAKES

9923523 - 2012 RANGER RZR 570 Service Manual

Caliper Installation

1. Install the parking brake caliper over the brake disc.

Align the cali per mounting sleeves with the h oles in

the mount bracket.

2. Install and tighten the two caliper mount / shift cable

racket fasteners to specification.

3. Install the cable, pin and clip pin. Test the park brake

for proper function.

PARKING BRAKE DISC (INTL MODEL)

Disc Inspection

1. Measure the brake d isc with a microm eter. If th e

thickness of the disc is less than specified, replace

the brake disc (see “Disc Replacement”).

Disc Replacement

1. Remove the parking brake caliper from the disc (see

“Caliper Removal”).

2. Using a 1/2” socket an d ra tchet, re move the bra ke

disc r

etaining bolt and flat washer.

3. Remove the disc from the transmission shaft.

4. Install the new b rake disc. Install the mounting b olt

and

flat wa sher. Tor que th e mou nting bo lt to

specification.

= T

Parking Brake Caliper - Mount Bracket Bolts:

37 ft. lbs. (50 Nm)

Mount

Bracket

= T

Parking Brake Disc Mounting Bolt:

18-22 ft. lbs. (24-30 Nm)

Service Limit:

.150” (3.81 mm)

Bolt WasherDisc

Polaris 2012 RANGER RZR 570 INTL User Manual

Questions and Answers: