Sym JD05W User Manual

8. "V" Type Belt Drive System/Kick-Starter
8-14
Installation of Clutch/Driven Pulley
Assembly
Install new oil seal and O-ring onto sliding pulley.
Apply with specified grease to lubricate the inside
of sliding pulley.
Install sliding pulley onto driven pulley.
Install guide pin and guide pin roller.
Install socket.
Install driven pulley, spring and clutch into clutch
spring compressor, and press down the assembly
by turning manual lever until mounting nut that can
be installed.
Hold the compressor by bench vise and tighten
the mounting nut to specified torque with clutch
nut wrench.
Special tool:
Clutch spring compressor
Clutch nut wrench
Remove the clutch spring compressor.
Torque value: 3.5~4.5kgf-m
Install clutch/driven pulley and drive belt onto drive
shaft.
Oil seal
Specified grease
O-ring
Mounting nut
Socket
Clutch nut wrench
Clutch spring
compressor
Or
O-ring
Oil seal
Guide pin
Sliding pulley
Guide pin roller

Sym JD05W Specifications

General

Brand	Sym
Model	JD05W
Category	Scooter
Language	English