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Groundsmaster 360
Toro Groundsmaster 360 Service Manual
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Service
and
Repairs
Note:
For
engine
component
testing
information,
refer
to
the
Y
anmar
Engine
Service
Manual
or
T
roubleshooting
Manual.
PT
O
Solenoid
V
alve
Coil
g036991
Figure
246
1.
T
ransmission
3.
Solenoid
valve
and
coil
2.
Coil
connector
g036300
Figure
247
1.
Hex
nut
4.
Seal
2.
Lock
washer
5.
Solenoid
valve
coil
3.
W
asher
6.
Letter
I
Y
ou
can
replace
the
PTO
solenoid
valve
coil
on
the
transmission
without
opening
the
hydraulic
system
(
Figure
246
).
Electrical
System:
Service
and
Repairs
Page
5–104
Groundsmaster
360
16225SL
Rev
C
339
341
Table of Contents
Table of Contents
7
Chapter 1 :Safety
10
Safety Instructions
10
Supervisor's Responsibilities
10
Before Operating the Machine
10
While Operating the Machine
12
Maintenance and Service
13
Jacking Instructions
15
Raising the Front of the Machine
15
Safety and Instructional Decals
16
Raising the Rear of the Machine
16
Chapter 2: Specifications and Maintenance
17
Specifications
18
Decimal and Millimeter Equivalents
18
U.S. to Metric Conversions
19
Torque Specifications
20
Identifying the Fastener
20
Calculating the Torque Values When Using a Drive-Adapter Wrench
21
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
22
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
23
Other Torque Specifications
24
Conversion Factors
24
Shop Supplies
25
Special Tools
27
Table of Contents
33
Chapter 3 :Dieselengine
34
Specifications
34
Engine
34
General Information
35
Traction Unit Operator's Manual
35
Yanmar Engine Service and Troubleshooting Manuals
35
Engine Electronic Control Unit (ECU)
35
Yanmar Engine
36
Diesel Particulate Filter (DPF)
36
Service and Repairs
40
Air Cleaner System
40
Exhaust System
42
Radiator
44
Fuel System
48
Engine
52
Table of Contents
59
Chapter 4: Hydraulic System
61
Specifications
61
Hydraulic System
61
General Information
62
Pushing the Traction Unit
62
Releasing Pressure from the Hydraulic System
63
Traction Circuit Component Failure
64
Hydraulic Hoses
65
Installing the Hydraulic Hose and Tube (O-Ring Face Seal Fitting)
66
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fitting into the Component Port)
67
Hydraulic Schematics
71
Hydraulic Flow Diagrams
72
Traction Circuits
73
Steering Circuit
77
Lift/Lower Circuit: Raise
80
Lift/Lower Circuit: Lower
82
PTO Circuit
84
Special Tools
85
Hydraulic Pressure Testing Kit
85
GPM Hydraulic Tester Kit (Pressure and Flow)
85
GPM Hydraulic Tester (Pressure and Flow)
86
Hydraulic Hose Kit
87
O-Ring Kit
87
High Flow Hydraulic Filter Kit
88
Hydraulic Test Fitting Kit
88
Wheel Hub Puller
89
Remote Starter Switch
89
Troubleshooting
92
General Hydraulic System Problems
92
Traction Circuit Problems
93
PTO Circuit Problems
95
Steering and Lift/Lower Circuit Problems
96
Testing the Hydraulic System
97
Testing the Traction System Operation
98
Testing the Charge Relief Valve Pressure (Using Pressure Gauge)
100
Testing the Traction Relief Valve Pressure (Using Pressure Gauge)
103
Testing the Transmission Piston Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
106
Testing the Rear Wheel Motor Efficiency (Using Tester with Pressure Gauges and Flow Meter)
110
Testing the PTO Pressure Valve (Using Pressure Gauge)
114
Testing the Implement Relief Pressure (Using Pressure Gauge)
117
Testing the Gear Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
120
Testing the Lift Cylinder for Internal Leakage
123
Service and Repairs
126
General Precautions for Removing and Installing the Hydraulic System Components
126
Checking the Hydraulic Lines and Hoses
127
Priming the Hydraulic Pumps
127
Flushing the Hydraulic System
128
Filtering the Closed-Loop Traction Circuit
130
Charging the Hydraulic System
132
Hydraulic Tank
134
Rear Wheel Motors
137
Front Wheel Motors
141
Servicing the Wheel Motor
145
Traction Linkage Assembly
147
Transmission
150
Servicing the Transmission
156
Crosstrax Traction Manifold Assembly
187
Servicing the Crosstrax Traction Manifold Assembly
190
Servicing the Cartridge Valves in a Control Manifold
192
Gear Pump
194
Servicing the Gear Pump
197
Steering Control Valve
202
Servicing the Steering Control Valve
206
Steering Cylinder
207
Servicing the Steering Cylinder
211
Steering Selector Manifold Assembly
214
Servicing the Steering Selector Manifold Assembly
217
Deck Lift Manifold Assembly
218
Servicing the Deck Lift Manifold Assembly
221
Lift Cylinder
223
Servicing the Lift Cylinder
226
Quick Attach System (QAS) Control Manifolds (Optional Kit)
229
Servicing the Quick Attach System (QAS) Control Manifolds (Optional Kit)
232
Oil Cooler
235
Chapter 5: Electrical System
237
General Information
239
Electrical Schematics and Diagrams
239
Toro Electronic Controller (TEC)
239
Yanmar Engine Electronic Control Unit (ECU)
240
Yanmar Engine Electrical Components
240
CAN-Bus Communications
240
Special Tools
242
Multimeter
242
Terminal Protector
242
Battery Hydrometer
243
Dielectric Gel
243
Infocenter Display
244
Splash Screen
246
Main Information Screen
248
Operator Advisory Screen
250
Main Menu Screen
251
Faults Screen
253
Service Screen
255
Diagnostics Screen
257
Settings Screen
260
About Screen
263
Troubleshooting
264
Operator Advisories
264
Using the Infocenter Display for Troubleshooting
266
Fault Codes
270
TEC Logic Chart
271
Starting Problems
272
General Run and Transport Problems
274
Cutting Deck Operating Problems
275
4-Wheel Steer Operating Problems
276
Electrical System Quick Checks
277
Testing the Battery (Open Circuit Test)
277
Testing the Charging System
277
Testing the Glow Plug System
278
Checking the Operation of the Interlock Switches
278
Adjustments
279
Traction Neutral Sensor
279
Parking Brake Sensor
281
Steering Home Sensor
282
Testing the Electrical Components
285
Fusible Link Harness
285
Fuses
287
Operator Cab Fuses (Machines with Operator Cab)
290
Toro Electronic Controller (TEC)
292
Key Switch
295
PTO Switch
297
Deck Lift Switch
299
Steering Selector Switch
301
Engine Speed Switch
303
Seat Switch
305
Windshield Washer/Wiper Switch (Machines with Operator Cab)
307
Air Conditioning Switch (Machines with Operator Cab)
309
Fan Speed Switch (Machines with Operator Cab)
311
Work Light Switch (Machines with Operator Cab-Optional)
313
Traction Neutral Sensor
315
Parking Brake Sensor
317
Steering Home Sensor
319
Relays with 4 Terminals
321
Relays with 5 Terminals
323
PTO Solenoid Valve Coil
326
Hydraulic Solenoid Valve Coils
327
Fuel Pump
329
CAN-Bus Terminator Resistor
331
Resistor Assemblies
332
Diode Assemblies
334
Fan Speed Switch
336
Resistor Module (Machines with Two−Post ROPS Extension Operator Fan Kit)
338
PTO Solenoid Valve Coil
340
Service and Repairs
340
Hydraulic Solenoid Valve Coils
342
Battery Care
344
Battery Storage
344
Servicing the Battery
346
Table of Contents
353
Chapter 6 :Chassis
354
Specifications
354
Chassis
354
General Information
355
Special Tools
356
Wheel Hub Puller
356
Steering Alignment Tools
356
Adjustments
358
Adjusting the Brake
358
Aligning the Wheels
360
Service and Repairs
365
Wheels
365
Servicing the Brake
367
Brake Cables
372
Rear Steering Fork
375
Front Steering Fork
379
Front Steering Assembly
383
Rear Steering Assembly
387
Servicing the Steering Assembly Bushings
390
Frame Assembly
392
Steering Column
393
PTO Driveshaft
395
Servicing the PTO Driveshaft Cross and Bearing
399
Cutting Deck Lift Assembly
401
Control Console
405
Power Center Assembly (Machines Without Operator Cab)
407
Power Center Assembly (Machines with Operator Cab)
409
Operator Seat
411
Servicing the Operator Seat (Machines Without Operator Cab)
414
Servicing the Operator Seat (Machines with Operator Cab)
417
Hood
419
Table of Contents
421
Chapter 7 :Cuttingdeck
422
General Information
422
Specifications
422
Cutting Deck Operator's Manual
422
Factors that Can Affect Cutting Performance
423
Service and Repairs
424
Blade Stopping Time
425
Cutting Deck
425
Idler Assembly
426
Blade Spindle
429
Servicing the Blade Spindle
432
Gearbox
436
Cutting Deck Pull Links
439
General Information/Service and Repairs
441
Air Conditioning System
442
Cab Heater System
442
Chapter 8 :Operatorcab
442
Electrical Components and Schematic
442
General Information
442
Traction Unit Operator's Manual
442
Air Conditioning System Performance
443
General Precautions for Removing and Installing the Air Conditioning System Components
444
Service and Repairs
444
Air Conditioning Compressor
446
Roof Assembly
450
Heating and Air Conditioning Components
453
Air Conditioning Condenser Assembly
457
Air Conditioning Condenser Fan Assembly
457
Mixing Box Assembly
460
Heater and Air Conditioning Evaporator Cores
464
Blower Fan
467
Windshield Wiper Assembly
470
Appendix A
473
Electrical Drawing Designations
474
Hydraulic Schematic
475
Electrical Schematic - Platform
476
Electrical Schematic - Engine
477
Electrical Schematic - Cab (Page 1
478
Electrical Schematic - Cab (Page 2
479
Electrical Schematic - Attachments
480
Electrical Schematic - Debris Collection
481
Wire Harness Drawing - Platform
482
Wire Harness Diagram - Platform
483
Wire Harness Drawing - Engine
484
Wire Harness Diagram - Engine
485
Wire Harness Drawing - Cab Power
486
Wire Harness Diagram - Cab Power
487
Wire Harness Drawing - Cab Headliner
488
Wire Harness Diagram - Cab Headliner
489
Wire Harness Drawing - Attachments
490
Wire Harness Diagram - Attachments
491
Wire Harness Drawing and Diagram - Debris Collection
492
Wire Harness Drawing and Diagram - EU Light Kit Model 30690 (no Cab
493
Wire Harness Drawing and Diagram - EU Light Kit Model 30640 (Cab
494
Wire Harness Diagram − Two−Post ROPS Extension (Sheet 1
495
Wire Harness Diagram − Two−Post ROPS Extension (Sheet 2 of 2)
496
Groundsmaster
497
Other manuals for Toro Groundsmaster 360
Operator's Manual
72 pages
Installation Instructions
8 pages
4
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Toro Groundsmaster 360 Specifications
General
Brand
Toro
Model
Groundsmaster 360
Category
Lawn Mower
Language
English
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