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Jetta 2011
Volkswagen Jetta 2011 User Manual
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16
Special Tools
Special tools and workshop
equipment required
♦
Wishbone Rubber Mount
Assembly Tool - T10219-
♦
Press Plate - VW402-
♦
Press Piece - Rod -
VW411-
Jetta 2011 ➤ , Jetta 2013 ➤
Suspension, Wheels, Steering - Edition 08.2015
16. Special Tools
133
ProCarManuals.com
140
142
Table of Contents
Default Chapter
3
Table of Contents
3
General, Technical Data
9
Check List, Assessing the Suspension on Vehicles Involved in a Collision
9
General Information
11
Front Suspension
12
Vehicles Involved in Collisions, Evaluating
12
Wheel Bearing, Lifting to Curb Weight Position
13
Overview - Front Axle
15
Subframe
17
Overview - Subframe
17
Thread in Longitudinal Member, Servicing
19
Subframe, Securing
19
Subframe, Lowering
22
Subframe Without Steering Gear, Removing and Installing
25
Subframe with Hydraulic Steering Gear, Removing and Installing
28
Subframe with Electromechanical Steering Gear, Removing and Installing
34
Subframe, Servicing
38
Front Suspension and Control Arm
45
Overview - Front Suspension and Control Arm
45
Ball Joint, Checking
47
Ball Joint, Removing and Installing
47
Control Arm, Removing and Installing
51
Control Arm, Removing and Installing, Left Side of Vehicle with DSG® or Automatic Transmission
52
Control Arm Front Bonded Rubber Bushing, Replacing
56
Control Arm Rear Bonded Rubber Bushing, Replacing
58
Wheel Bearing
60
Overview - Wheel Bearing
60
Wheel Bearing Unit, Removing and Installing
62
Wheel Bearing Housing, Removing and Installing
66
Stabilizer Bar
72
Overview - Stabilizer Bar
72
Stabilizer Bar, Removing and Installing
72
Suspension Strut
76
Overview - Suspension Strut
76
Suspension Strut, Removing and Installing
76
Suspension Strut, Servicing
82
Drive Axles, Removing and Installing
85
Twelve-Point Bolt with Ribs, Loosening and Tightening, Drive Axle Threaded Connection
85
Twelve-Point Bolt Without Ribs, Loosening and Tightening, Drive Axle Threaded Connection
86
Drive Axle with CV Joint, Removing and Installing
88
Right Axle Shaft with Mounted CV Joint, Removing and Installing
91
Drive Axles with Triple Roller Joint Aar2600I, Removing and Installing
96
Drive Axles with Triple Roller Joint Aar3300I, Removing and Installing
100
Drive Axles, Overview and Servicing
105
Overview - Drive Axles
105
Drive Axle Heat Shield
106
Drive Axle with CV Joint VL 100
107
Overview - Drive Axle with CV Joint VL 100
107
Drive Axle with CV Joint VL100, Disassembling and Assembling
110
Outer CV Joint, Checking
113
Inner CV Joint, Checking
113
Drive Axle with CV Joint VL 107
116
Overview - Drive Axle with CV Joint VL 107
116
Drive Axle with CV Joint VL107, Disassembling and Assembling
119
Drive Axle with CV Joint VL107 (Attached)
123
Overview - Drive Axle with CV Joint VL107 (Attached)
123
Drive Axle with CV Joint VL107 Attached, Disassembling and Assembling
125
Drive Axle with Triple Roller Joint Aar2600I
128
Overview - Drive Axle with Triple Roller Joint Aar2600I
128
Drive Axle with Triple Roller Joint Aar2600I, Disassembling and Assembling
130
Drive Axle with Triple Roller Joint Aar3300I
134
Overview - Drive Axle with Triple Roller Joint Aar3300I
134
Drive Axle with Triple Roller Joint Aar3300I, Disassembling and Assembling
136
Special Tools
141
Rear Suspension
153
Vehicles Involved in Collisions, Evaluating
153
Rear Axle Curb Weight (Twist Beam Rear Suspension)
154
Overview - Rear Axle (Torsion Beam)
156
Axle Beam, Subframe, Crossbrace (Torsion Beam)
158
Overview - Axle Beam, Subframe, Crossbrace (Torsion Beam)
158
Axle Beam, Removing and Installing
160
Axle Beam Bonded Rubber Bushing, Removing and Installing
163
Crossbrace, Removing and Installing
166
Crossbrace Bonded Rubber Bushing, Removing and Installing
167
Axle Beam Plate (Torsion Beam)
169
Overview - Axle Beam Plate (Torsion Beam)
169
Axle Beam Plate, Removing
170
Axle Beam Plate, Installing
170
Suspension (Torsion Beam)
176
Overview - Suspension (Torsion Beam)
176
Coil Spring, Removing and Installing
177
Shock Absorber (Torsion Beam)
179
Overview - Shock Absorber (Torsion Beam)
179
Shock Absorber, Removing and Installing
180
Wheel Bearing, Drum Brake (Torsion Beam)
182
Overview - Wheel Bearing, Drum Brake (Torsion Beam)
182
Wheel Bearing/Wheel Hub on Vehicles with Drum Brakes, Removing and Installing
183
Wheel Bearing, Disc Brake (Torsion Beam)
186
Overview - Wheel Bearing, Disc Brake (Torsion Beam)
186
Wheel Bearing/Wheel Hub on Vehicles with Disc Brakes, Removing and Installing
187
Rear Axle Curb Weight (Multi-Link Rear Suspension)
190
Overview - Rear Axle, Multi-Link Rear Suspension
192
Subframe, Transverse Link and Tie Rod (Multi-Link Suspension)
193
Overview - Subframe, Transverse Link and Tie Rod (Multi-Link Suspension)
193
Overview - Left Rear Level Control System Sensor G76
196
Left Rear Level Control System Sensor G76 , Removing and Installing
196
Subframe, Securing
197
Rear Axle, Lowering
198
Rear Axle, Removing and Installing
199
Upper Transverse Link, Removing and Installing
202
Lower Transverse Link, Removing and Installing
204
Tie Rod, Removing and Installing
206
Wheel Bearing Housing and Trailing Arm (Multi-Link Suspension)
209
Overview - Wheel Bearing Housing and Trailing Arm (Multi-Link Suspension)
209
Wheel Bearing Housing, Removing and Installing
210
Wheel Bearing Housing Bonded Rubber Bushing, Replacing
213
Wheel Bearing and Wheel Hub, Removing and Installing
215
Trailing Arm with Mounting Bracket, Removing and Installing
218
Trailing Arm, Servicing
221
Shock Absorber and Coil Spring (Multi-Link Suspension)
223
Overview - Shock Absorber and Coil Spring (Multi-Link Suspension)
223
Coil Spring, Removing and Installing
223
Shock Absorber, Removing and Installing
225
Shock Absorber, Servicing
226
Stabilizer Bar (Multi-Link Suspension)
229
Overview - Stabilizer Bar (Multi-Link Suspension)
229
Stabilizer Bar, Removing and Installing
229
Subframe Attachments, Bluemotion Vehicles
232
Overview - Subframe Attachments, Bluemotion Vehicles
232
Rear Axle Trim Panel, Removing and Installing
233
Special Tools
235
Wheels, Tires, Wheel Alignment
244
Vehicles Involved in Collisions, Evaluating
244
Wheel Installation Tightening Specifications
245
Wheels and Tires, Mounting
246
General Information
246
Assembly Requirements
246
Tires, Wheels with TPMS, Removing and Installing
248
Safety Precautions and Conditions for Removing and Installing Tires, Wheels with TPMS
248
Wheel, Changing
248
Assembly Requirements
249
Tires, Dismounting
250
Tires, Dismounting
251
Tires, Mounting
252
Run-Flat Tires, Removing and Mounting
254
Safety Precautions
254
Assembly Requirements
254
Tires, Dismounting
256
Tires, Mounting
258
Tire Pressure Monitoring System
260
General Information
260
Tire Pressure Monitoring System
262
Overview - Tire Pressure Monitoring Sensor
262
Tire Pressure Monitoring Sensor , Removing and Installing
263
Wheel Alignment
264
General Information about Vehicles with Torsion Beam Rear Suspension
264
General Information about Vehicles with Multi-Link Rear Suspension
266
Test Prerequisites
267
Axle Beam Trailing Arm (Torsion Beam), Checking with Crankshaft Holding Fixture VW801
271
Measure Preparations
273
Alignment Specified Values for Vehicles with Torsion Beam Rear Suspension
273
Alignment Specified Values for Vehicles with Multi-Link Rear Suspension
275
Vehicle Transverse Inclination, "Zero Position
277
Work Procedure Overview for Vehicle Alignment
277
Front Axle Camber, Correcting
278
Rear Torsion Beam Suspension Camber, Checking
280
Multi-Link Suspension Camber, Adjusting
280
Rear Torsion Beam Suspension Toe, Checking
281
Multi-Link Suspension Toe, Adjusting
281
Front Axle Toe, Adjusting
282
Basic Setting for Steering Angle Sensor G85
283
Vehicle Data Label
283
Wheels and Tires
284
Vehicles with Tire Mobility Kit
284
Tires, Removing
284
Tires, Mounting
284
Tire Sealant, Disposing
285
Wheel, Changing and Mounting
286
Wheel, Mounting
286
Wheel Centering Seat, Protecting against Corrosion
288
Wheel/Tire Vibration, Causes and Solution
289
Vibration Causes
289
Balancing
289
Road Test, Performing before Balancing
290
Stationary Balancing Machine
290
Hunter RFT33VAG Road Force Touch™ Wheel Balancer VAS6230B4
292
Finish Balancer
292
Tire and Wheel Radial and Lateral Run-Out
293
Disc Wheel, Checking Radial and Lateral Run out
294
Matching
295
Flat Spots in Tires from Standing
296
Special Tools
298
Steering
300
Vehicles Involved in Collisions, Evaluating
300
General Repair Information
301
Preliminary Information
301
Steering Gear
301
Seals and Gaskets
301
Bolts and Nuts
302
Electrical Components
302
Guided Fault Finding, OBD and Test Instruments
302
Steering Wheel Airbag
303
Overview - Steering Wheel Airbag
303
Airbag Steering Wheel, Removing and Installing
303
Steering Column
306
Overview - Steering Column
306
Steering Column, Removing and Installing
307
Steering Column, Handling and Transporting
313
Steering Column, Checking for Damage
314
Overview - Steering Column, RHD
316
Steering Column, Removing and Installing, RHD
316
Steering Column, Handling and Transporting
325
Steering Column, Checking for Damage
326
Electromechanical Steering Gear
327
Overview - Electromechanical Steering Gear
327
Steering Gear, Removing and Installing
328
Electromechanical Steering Gear, RHD
336
Overview - Electromechanical Steering Gear, RHD
336
Steering Gear, Removing and Installing, RHD
337
Electromechanical Steering Gear, Servicing
344
Overview - Electromechanical Steering Gear
344
Tie Rod, Removing and Installing
345
Tie Rod End, Removing and Installing
347
Boot, Removing and Installing
348
Checking Play, Fastening and Joint Boots of Tie Rod Ends
350
Tie Rod Length, Checking and Adjusting
350
Tie Rod End Allocation
351
Hydraulic Power Steering
352
Overview - Hydraulic Power Steering
352
Power Steering Gear, Removing and Installing
352
Hydraulic Power Steering Gear, Servicing
359
Overview - Power Steering Gear
359
Tie Rod, Removing and Installing
360
Tie Rod End, Removing and Installing
362
Boot, Removing and Installing
363
Checking Play, Fastening and Joint Boots of Tie Rod Ends
365
Left Tie Rod Length, Checking and Adjusting
365
Tie Rod End Allocation
366
Power Steering Pump, 4-Cylinder Gasoline Engine
367
Overview - Power Steering Pump
367
Power Steering Pump, Removing and Installing
368
Power Steering Pump, 5-Cylinder Gasoline Engine
371
Power Steering Pump, Checking Delivery Pressure
371
Overview - Power Steering Pump
374
Power Steering Pump, Removing and Installing
375
Overview - Hydraulic Lines, 4-Cylinder Gasoline Engine
377
Overview - Hydraulic Lines, 5-Cylinder Gasoline Engine
379
Overview - Power Steering Fluid Reservoir, 4-Cylinder Gasoline Engine
381
Overview - Power Steering Fluid Reservoir, 5-Cylinder Gasoline Engine
382
Power Steering, Checking Hydraulic Oil Level
383
Steering System, Bleeding and Checking for Leaks
384
Power Steering System, Bleeding
384
Steering System, Checking for Leaks
384
Special Tools
385
Revision History
390
Other manuals for Volkswagen Jetta 2011
Service Manual
314 pages
Workshop Manual
298 pages
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Volkswagen Jetta 2011 Specifications
General
Brand
Volkswagen
Model
Jetta 2011
Category
Automobile
Language
English
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