EasyManua.ls Logo

Allen-Bradley Micro830 User Manual

Allen-Bradley Micro830
354 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #247 background image
Rockwell Automation Publication 2080-UM002K-EN-E - March 2019 233
Specifications Appendix A
Certifications
Certifications
Certification (when
product is marked)
(1)
(1) See the Product Certification link at http://www.rockwellautomation.com/global/certification/overview.page
for Declaration of Conformity, Certificates, and other certification details.
Value
c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.
See UL File E322657.
UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,
certified for U.S. and Canada. See UL File E334470.
CE European Union 2014/30/EU EMC Directive, compliant with:
EN 61326-1; Meas./Control/Lab., Industrial Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
European Union 2014/35/EU LVD, compliant with:
EN 61131-2; Programmable Controllers (Clause 11)
European Union 2011/65/EU RoHS, compliant with:
EN 50581; Technical Documentation
RCM Australian Radiocommunications Act, compliant with:
EN 61000-6-4; Industrial Emissions
KC Korean Registration of Broadcasting and Communications Equipment,
compliant with:
Article 58-2 of Radio Waves Act, Clause 3.
EAC Russian Customs Union TR CU 020/2011 EMC Technical Regulation
Russian Customs Union TR CU 004/2011 LV Technical Regulation
EtherNet/IP ODVA conformance tested to EtherNet/IP specifications.

Table of Contents

Other manuals for Allen-Bradley Micro830

Questions and Answers:

Allen-Bradley Micro830 Specifications

General IconGeneral
BrandAllen-Bradley
ModelMicro830
CategoryController
LanguageEnglish

Summary

Chapter 1 Hardware Overview

Hardware Features

Provides an overview of the Micro830, Micro850, and Micro870 controllers' brick-style design and expandability.

Micro830 Controllers

Details the Micro830 10/16-point controllers, including their status indicators and physical layout.

Micro850 Controllers

Describes the Micro850 24-point controllers, including status indicators, controller description, and terminal blocks.

Micro870 Controllers

Details the Micro870 24-point controllers, including status indicators, controller description, and terminal blocks.

Programming Cables

Explains that standard USB A Male to B Male cables are used for programming controllers.

Embedded Serial Port Cables

Lists available embedded serial port cables and their specifications.

Embedded Ethernet Support

Describes the 10/100 Base-T Ethernet port on Micro850 and Micro870 controllers and its LED indicators.

Chapter 2 About Your Controller

Programming Software for Micro800 Controllers

Introduces Connected Components Workbench software for programming, configuration, and HMI design.

Controller Changes in Run Mode

Explains features like Run Mode Change (RMC) and Run Mode Configuration Change (RMCC) for modifying controllers.

Installation Considerations

Provides guidance on installing controllers in industrial enclosures and minimizing electrical noise.

Safety Considerations

Covers important safety aspects including hazardous location approvals and power disconnection.

Chapter 3 Install Your Controller

Controller Mounting Dimensions

Provides mounting dimensions for Micro830 10/16, 24, and 48-point controllers.

DIN Rail Mounting

Details the procedure for mounting modules onto DIN rails using latches and end anchors.

Panel Mounting

Explains the process of panel mounting controllers using M4 screws and hole spacing tolerances.

System Assembly

Illustrates the front and side views of Micro830/850/870 24-point controllers, including I/O slots.

Chapter 4 Wire Your Controller

Wiring Requirements and Recommendation

Covers essential wiring requirements and recommendations, including power disconnection and current calculations.

Use Surge Suppressors

Explains the importance of surge suppressors for inductive loads to protect controller output contacts.

Minimize Electrical Noise

Provides methods to reduce electrical noise, such as using NEMA enclosures and proper grounding.

Analog Channel Wiring Guidelines

Offers guidelines for wiring analog channels, including isolation, shielding, and minimizing noise.

Recommended Surge Suppressors

Lists Allen-Bradley surge suppressors suitable for relays, contactors, and starters, categorized by device.

Grounding the Controller

Details the requirement to mount the controller on a well-grounded panel and provides reference for wiring guidelines.

Wiring Diagrams

Illustrates wiring diagrams for Micro800 controllers, covering sinking/sourcing inputs and high-speed inputs/outputs.

Embedded Serial Port Wiring

Explains the embedded serial port wiring, pinout table, and important considerations for GND connection.

Chapter 5 Communication Connections

Supported Communication Protocols

Lists supported communication protocols like Modbus RTU, CIP Serial/Symbolic, EtherNet/IP, and ASCII.

Modbus RTU

Explains the Modbus RTU protocol, its master/slave capabilities, and configuration steps.

Modbus TCP Client/Server

Explains Modbus TCP communication over Ethernet, sharing mapping features with Modbus RTU.

CIP Symbolic Client/Server

Covers CIP Symbolic communication over Ethernet/IP and Serial ports for HMI connectivity.

Configure Serial Port

Guides on configuring the Serial Port driver as CIP Serial, Modbus RTU, or ASCII in Connected Components Workbench.

Configure Ethernet Settings

Guides on configuring Ethernet settings, including IP address, subnet mask, and port settings.

Validate IP Address

Outlines rules for validating IP address configurations, including valid ranges and exclusions.

Chapter 6 Program Execution in Micro800

Overview of Program Execution

Provides an overview of the Micro800 controller's scan cycle, program execution order, and naming conventions.

Controller Load and Performance Considerations

Explains factors affecting controller load and performance, such as interrupts and communication.

Periodic Execution of Programs

Recommends using STI for periodic program execution and warns against using system variables for precise timing.

Variable Retention

Explains how user-created variables are retained after a power cycle across different Micro800 controllers.

Chapter 7 Motion Control

PTO Motion Control

Explains PTO functionality for generating pulses to control motion devices like servo drives.

Use the Micro800 Motion Control Feature

Introduces the elements of Micro800 motion control, including Pulse Train Outputs, Axis, and Function Blocks.

Motion Control Function Blocks

Categorizes function blocks into Administrative and Movement types for controlling motion axes.

General Rules for the Motion Control Function Blocks

Provides general rules for working with motion function blocks, covering parameters, limits, and error handling.

Motion Axis State Diagram

Visually represents the states of a motion axis and the transitions between them based on function block execution.

Limits

Defines parameters for setting boundary points for axes, including Hard Limits, Soft Limits, and PTO Pulse Limits.

Motion Stop

Describes three types of motion stops: Immediate Hardware Stop, Immediate Soft Stop, and Decelerating Soft Stop.

Function Block and Axis Status Error Codes

Provides a table of error codes shared by motion control function blocks and their corresponding axis status errors.

Motion Axis Configuration in Connected Components Workbench

Guides on configuring motion axes, including adding, updating, deleting, and monitoring axes.

Chapter 8 Use the High-Speed Counter and Programmable Limit Switch

High-Speed Counter Overview

Introduces High-Speed Counter (HSC) features, hardware, and instructions for Micro830/850/870 controllers.

Programmable Limit Switch Overview

Explains the Programmable Limit Switch (PLS) function for configuring HSC as a rotary cam switch.

What is High-Speed Counter?

Defines High-Speed Counter (HSC) for detecting fast pulses and initiating control operations based on counts.

HSC Inputs and Wiring Mapping

Details HSC input mapping for Micro830/850/870 controllers across different models and modes.

HSC Mode (HSCAPP.HSCMode)

Describes the HSC Mode variable that sets the High-Speed Counter to one of ten operation types.

HSC (High Speed Counter) Function Block

Describes the HSC function block for starting/stopping counting, refreshing status, and reloading settings.

Programmable Limit Switch (PLS) Function

Guides on configuring High Speed Counter for PLS operation using multiple high and low presets.

Run the High Speed Counter

Guides on testing the HSC program by entering debug mode and observing output values.

Chapter 9 Controller Security

Exclusive Access

Prevents simultaneous configuration of the controller by multiple users, enforcing single session access.

Password Protection

Secures controller intellectual property and prevents unauthorized access by requiring a password.

Work with a Locked Controller

Provides workflows for uploading, debugging, and downloading projects with password-protected controllers.

Configure Controller Password

Explains how to set, change, and clear controller passwords using Connected Components Workbench.

Recover from a Lost Password

Provides steps to recover access to a controller when the password is lost, involving firmware updates.

Chapter 10 Using microSD Cards

Overview

Introduces microSD card support for Micro800 controllers, including project backup, data log, and recipe functions.

Project Backup and Restore

Details project backup and restore functionality on Micro830/850/870 controllers using microSD cards.

Data Log

Describes the data logging feature for capturing global and local variables with timestamps into a microSD card.

Recipe

Explains the Recipe feature for storing and loading data to/from recipe files using the RCP instruction.

Use the Data Log Feature

Guides on configuring data logs, creating ladder programs, building, downloading, and executing the DLG function block.

Use the Recipe Feature

Provides steps to configure recipes, create ladder programs, build, download, and execute the RCP function block.

Appendix A Specifications

Micro830 Controllers

Provides specifications, ratings, and certifications for Micro830 controllers.

Micro830 10-Point Controllers

Details general specifications for Micro830 10-point controllers, including I/O, dimensions, and wire size.

Environmental Specifications

Details environmental specifications such as temperature, humidity, vibration, and shock resistance.

Certifications

Lists certifications such as UL, CE, RCM, KC, EAC, and EtherNet/IP conformance.

Micro850 24-Point Controllers

Details general specifications for Micro850 24-point controllers, including I/O, dimensions, and wire size.

Micro870 24-Point Controllers

Provides general specifications for Micro870 24-point controllers, including I/O, dimensions, and wire size.

Appendix B Modbus Mapping for Micro800

Modbus Mapping

Explains Modbus RTU and TCP mapping for Micro800 controllers, including big-endian configuration.

Example 1, PanelView Component HMI (Master) to Micro800 (Slave)

Illustrates configuring a PanelView Component HMI as Master to communicate with Micro800 as Slave via Modbus RTU.

Example 2, Micro800 (Master) to PowerFlex 4M Drive (Slave)

Provides steps for configuring a PowerFlex 4M drive to communicate with Micro800 via Modbus RTU.

Appendix C Quickstarts

Flash Upgrade Your Micro800 Firmware

Guides on flashing controller firmware using Connected Components Workbench software release 10 or later.

Establish Communications Between RSLinx and a Micro830/Micro850/Micro870 Controller through USB

Shows how to establish communication between RSLinx and Micro8xx controllers using the AB_VBP-x driver via USB.

Configure Controller Password

Provides instructions on setting, changing, and clearing controller passwords using Connected Components Workbench.

Flash Upgrade From MicroSD Card

Explains the two-step process of flashing firmware to Micro800 controllers using a microSD card.

Create the HSC Project and Variables

Guides on creating an HSC project and variables in Connected Components Workbench.

Assign Values to the HSC Variables

Details assigning values to HSC variables like MyCommand, MyAppData, and MyStatus in the Local Variables table.

Run the High Speed Counter

Guides on testing the HSC program by entering debug mode and observing output values.

Forcing I/Os

Explains logical and physical forcing of I/Os, highlighting restrictions for special functions like HSC and Motion.

Using Run Mode Change

Introduces Run Mode Change for making small logic changes to a running project without disconnecting.

Appendix D User Interrupts

Information About Using Interrupts

Explains fundamental properties of User Interrupts, including what they are and when they can occur.

User Interrupt Configuration

Guides on configuring user interrupts and setting them as AutoStart from the Interrupts window.

User Fault Routine

Describes the user fault routine for cleanup before controller shutdown upon specific user faults.

User Interrupt Instructions

Lists user interrupt instructions like STIS, UID, UIE, UIF, and UIC with their usage and page references.

STIS - Selectable Timed Start

Explains the STIS instruction for starting/stopping STI functions and changing time intervals.

Using the Selectable Timed Interrupt (STI) Function

Guides on using the STI function for time-critical control requirements and its operating sequence.

EII Function Configuration

Details EII function configuration parameters, including EII Program POU and Auto Start settings.

EII Function Status Information

Covers EII function status bits like Executing, Enable, and Lost, monitorable in User Program or CCW.

Appendix E Troubleshooting

Status Indicators on the Controller

Provides diagrams and descriptions of status indicators for Micro830, Micro850, and Micro870 controllers.

Error codes

Lists possible controller error codes and recommended recovery actions, accessed via Diagnostics page.

List of Error Codes for Micro800 controllers

Provides a detailed list of error codes, their types, descriptions, and recommended actions for Micro800 controllers.

Corrective Action for Recoverable and Non-recoverable Faults

Provides steps for correcting recoverable and non-recoverable faults, including saving fault logs.

Controller Error Recovery Model

Presents a flowchart model for diagnosing and recovering from software and hardware problems in the microcontroller.

Appendix F PID Function Blocks

Comparison Between IPIDCONTROLLER and PID

Compares IPIDCONTROLLER and PID function blocks, detailing common and specific parameters.

PID Arguments

Explains the arguments used in the PID function block, including Enable, PV, SetPoint, and AutoManual.

How to Autotune

Provides steps and requirements for performing the autotune process for PID controllers.

Troubleshooting an Autotune Process

Analyzes autotune control output sequences and actions to take when autotune fails.

PID Code Sample

Shows sample PID code using Function Block Diagrams, including pre-defined and user-defined function blocks.

Appendix G System Loading

Micro830, Micro850, and Micro870 Power Requirements

Lists power requirements for Micro830/850/870 controllers, plug-in modules, and expansion I/O.

Calculate Total Power for Your Micro830/Micro850/Micro870 Controller

Provides a formula and examples for calculating the total power consumption of the controller system.

Calculate External AC Power Supply Loading for your Micro830 Controller

Explains how to calculate external AC power supply loading, including sensor current and total system load.

Related product manuals