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Daewoo MATIZ User Manual
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STEERING WHEEL AND COLUMN 6E
–
15
DAEWOO M-150 BL2
SPECIFICA
TIONS
GENERAL SPECIFICA
TIONS
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Application
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
Unit
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Description
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
With Airbag
mm (in.)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
380 (14.96)
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Steering Wheel
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
Diameter
Without Airbag
mm (in.)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
370 (14.57)
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Steering Wheel
ÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁ
Free Play (Engine Stop)
mm (in.)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
0
±
20 (0
±
0.79)
F
ASTENER TIGHT
ENING SPECIFICA
TIONS
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Application
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
N
S
m
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
Lb-Ft
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
Lb-In
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Steering Wheel Nut
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
23
–
33
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
17
–
24
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Steering Column Upper Nuts
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
15
–
20
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
11
–
15
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Steering Column Lower Nuts
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
15
–
20
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
11
–
15
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Intermediate Shaft Upper Pinch Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
21
–
29
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
16
–
22
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Intermediate Shaft Lower Pinch Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
21
–
29
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
16
–
22
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
748
750
Table of Contents
Section 1A General Engine Information
11
Default Chapter
3
Suspension
3
Heating, Ventilation
8
Restraints
9
Table of Contents
11
Description and Operation
12
Cleanliness and Care
12
On-Engine Service
12
Component Locator
13
Engine Compartment (Typical)
13
Engine Compartment (Euro III)
14
Diagnoctic Information and Procedure 1A-5
15
General Diagnosis
15
Checking Engine Fluid Level
21
Changing Engine Oil or Oil Filter
21
1 A-2
22
Checking Engine Timing Belt
22
Checking Accessory Belt
22
Checking Spark Plug
22
1 A-3
23
Checking Air Cleaner Element
23
Checking Fuel Filter
23
Checking Fuel System
23
Checking Hose System
23
Specifications
24
General Specifications
24
Engine Performance Curve
25
Section 1B Sohc Engine Mechanical
26
Description and Operation
27
Engine Type
27
Engine Lubrication
27
Cylinder Head and Valve Train
27
Engine Block
28
Crankshaft
28
Connecting Rod
28
Piston, Piston Ring and Piston Pin
28
Timing Belt and Pulley
29
Engine Mount
29
Component Locator
30
Cylinder Head
30
Engine Block
31
Manifold & Air Flow System
32
Timing Belt & Engine Mount
33
Diagnostic Information and Procedure
34
Compression Pressure Check
34
Oil Pressure Check
34
Adjustment of Valve Clearance
35
Ignition Timing Check and Adjustment (Typical)
36
Valve Timing Check and Adjustment
37
Section 1D Engine Cooling
39
Description and Operation
40
General Description
40
Radiator
40
Surge Tank
40
Coolant Pump
41
Thermostat
41
Electric Cooling Fan
41
Engine Coolant Temperature Sensor
42
Coolant Temperature Sensor
42
Component Locator
43
Coolant Hose and Components
43
Radiator/Fan
44
Diagnostic Information and Procedure
45
Coolant Leaks Test
45
Surge Tank Cap Test
45
Thermostat Test
45
Cooling System Diagnosis
46
Repair Instructions
47
Draining and Refilling the Cooling System
47
Surge Tank
48
Electric Cooling Fan
49
Radiator
49
Thermostat (Typical)
50
Thermostat (Euro III)
51
Intake Manifold
52
Coolant Temperature Sensor
52
Repair Instructions
47
On-Vehicle Service
47
1 D-2
47
1 D-5
53
Engine Coolant Temperature Sensor
53
Coolant Pump
53
Specifications
55
General Specifications
55
Fastener Tightening Specifications
56
Section 1E Engine Electrical
57
Description and Operation
58
Battery
58
Ratings
58
Reserve Capacity
58
Cold Cranking Amperage
58
Built-In Hydrometer
58
Charging Procedure
59
Charging Time Required
59
Charging a Completely Discharged Battery (off the Vehicle)
59
Jump Starting Procedure
59
Generator
60
Charging System
60
Starter
60
Starting System
60
Distributor
60
Ignition Coil
61
Spark Plug
61
Component Locator
62
Starting System
62
Charging System (A-Type: MANDO)
63
Charging System (B-Type: DAC)
64
Ignition System
65
Diagnostic Information and Procedure
66
Ignition System
66
Battery Load Test
68
Generator Output Test
68
Generator System Check
69
On-Vehicle Service
70
Starter
70
Generator
71
Battery
72
Distributor
73
Ignition Coil
74
Repair Instructions
70
Unit Repair
75
Starter Motor
75
Generator (A-Type: MANDO)
80
Generator (B-Type: DAC)
85
Distributor Assembly
90
Schematic and Routing Diagrams
93
Starting System
93
Charging System
94
Ignition System Circuit - Tipical
95
1 E-6.
96
Ignition System Circuit - Euro III
96
Specifications
97
Starter Specifications
97
Generator Specifications
97
Ignition System Specifications
97
Battery Specifications
98
Fastener Tightening Specifications
98
Section 1F Engine Controls
99
Description and Operation
102
Camshaft Position Sensor
102
Crankshaft Position Sensor
102
Electronic Ignition System Ignition Coil
102
Fuel Control System Operation
102
Idle Air System Operation
102
Ignition System Operation
102
Controlled Charcoal Canister
103
Evaporative Emission Control System Operation
103
Positive Crankcase Ventilation Control System Operation
103
Catalyst Monitor Oxygen Sensors
104
Electric Exhaust Gas Recirculation Valve
104
Engine Coolant Temperature Sensor
104
Throttle Position Sensor
104
Idle Air Control Valve
105
Intake Air Temperature Sensor
105
Manifold Absolute Pressure Sensor
105
Engine Control Module
106
Fuel Injector
106
Knock Sensor
106
Octane Number Connector
106
Variable Reluctance (VR) Sensor
106
EOBD Serviceability Issues
107
Strategy-Based Diagnostics
107
Euro On-Board Diagnostic (EOBD)
108
Serial Data Communications
108
Common EOBD Terms
109
Comprehensive Component Monitor Diagnostic Operation
109
DTC Types
111
Reading Diagnostic Trouble Codes
111
Primary System-Based Diagnostics
113
Diagnostic Information and Procedures
115
System Diagnosis
115
Diagnostic Aids
115
Idle Learn Procedure
115
Euro On-Board Diagnostic (EOBD) System Check
116
ECM Output Diagnosis
118
Multiple ECM Information Sensor Dtcs Set
119
Engine Cranks but will Not Run
123
No Malfunction Indicator Lamp
128
Malfunction Indicator Lamp on Steady
130
Fuel System Diagnosis
132
Fuel Pump Relay Circuit Check
134
Main Relay Circuit Check
136
Manifold Absolute Pressure Check
138
Idle Air Control System Check
140
Ignition System Check
143
Engine Cooling Fan Circuit Check
146
Data Link Connector Diagnosis
150
Fuel Injector Balance Test
152
Diagnostic Trouble Code Diagnosis
153
Clearing Trouble Codes
153
Diagnostic Trouble Codes
153
DTC P0107 Manifold Absolute Pressure Sensor Low Voltage
157
Voltage
160
DTC P0112 Intake Air Temperature Sensor Low Voltage
165
DTC P0113 Intake Air Temperature Sensor High Voltage
167
DTC P0117 Engine Coolant Temperature Sensor Low Voltage
171
DTC P0118 Engine Coolant Temperature Sensor High Voltage
173
DTC P0122 Throttle Position Sensor Low Voltage
176
DTC P0123 Throttle Position Sensor High Voltage
179
DTC P0131 Oxygen Sensor Low Voltage
183
DTC P0132 Oxygen Sensor High Voltage
187
DTC P0133 Oxygen Sensor no Activity
189
DTC P0137 Heated Oxygen Sensor Low Voltage
193
DTC P0138 Heated Oxygen Sensor High Voltage
197
DTC P0140 Heated Oxygen Sensor no Activity
199
DTC P0141 Heated Oxygen Sensor Heater Malfunction
203
DTC P0171 Fuel Trim System too Lean
205
DTC P0172 Fuel Trim System too Rich
208
DTC P1230 Fuel Pump Relay Low Voltage . 1F-114
213
DTC P1231 Fuel Pump Relay High Voltage
217
DTC P0261 Injector 1 Low Voltage
221
DTC P0262 Injector 1 High Voltage
223
DTC P0264 Injector 2 Low Voltage
225
DTC P0265 Injector 2 High Voltage
227
DTC P0267 Injector 3 Low Voltage
229
DTC P0268 Injector 3 High Voltage
231
DTC P0300 Multiple Cylinder Misfire
237
DTC P1320 Crankshaft Segment Period Segment Adaptation at Limit
241
DTC P1321 Crankshaft Segment Period Tooth Error
243
DTC P0327 Knock Sensor Circuit Fault
244
DTC P0335 Magnetic Crankshaft Position Sensor Electrical Error
249
DTC P0336 58X Crankshaft Position Sensor no Plausible Signal
251
DTC P0337 58X Crankshaft Position Sensor no Signal
253
DTC P0341 Camshaft Position Sensor Rationality
255
DTC P0342 Camshaft Position Sensor no Signal
257
DTC P0351 Ignition Signal Coil a Fault
259
DTC P0352 Ignition Signal Coil B Fault
261
DTC P0353 Ignition Signal Coil C Fault
263
DTC P1382 Rough Road Data Invalid (Non ABS)
265
DTC P1382 Rough Road Data Invalid (ABS) 1F-170
269
DTC P1385 Rough Road Sensor Circuit Fault (Non ABS)
273
DTC P1385 Rough Road Sensor Circuit Fault (ABS)
277
Valve Failure
286
Low Voltage
298
DTC P0406 EEGR Pintle Position Sensor High Voltage
303
DTC P0420 Catalyst Low Efficiency
307
DTC P0444 EVAP Purge Control Circuit no Signal
310
Voltage
320
Fuel Pump
402
Fuel Pressure Regulator
403
Fuel Filter
404
Fuel Tank
405
Throttle Body
409
Section 1G Engine Exhaust
423
Description and Operation
424
Exhaust System
424
Muffler
424
Catalytic Converter
424
Component Locator
425
Exhaust System
425
On-Vehicle Service
426
Exhaust Pipe/Catalytic Converter
426
Pup-Up Catalitic Converter
427
Front Muffler
429
Rear Muffler
430
Repair Instruction
426
1 G-3
430
Specifications
431
Fastener Tightening Specifications
431
Section 2B Wheel Alignment
438
Description and Operation
439
Camber
439
Caster
439
Four Wheel Alignment
439
Toe
439
Included Angle
440
Scrub Radius
440
Setback
440
Steering Axis Inclination
440
Turning Angle
440
Diagnostic Information and Procedures
441
Tire Diagnosis
441
Front Toe Adjustment
442
Front Camber and Caster Check
442
Rear Camber Check
442
Rear Toe Check
442
Specifications
443
Wheel Alignment Specifications
443
Fastener Tightening Specifications
443
Section 2C Front Suspension
444
Description and Operation
445
Front Suspension
445
Component Locator
446
Front Suspension
446
Diagnostic Information and Procedures
448
Strut Dampener
448
Ball Joint and Knuckle
448
Front Wheel Bearing
449
On-Vehicle Service
450
Strut Assembly
450
Knuckle Assembly
451
Front Longitudinal Frame and Stabilizer Shaft
453
Control Arm
455
Strut Bar
455
Crossmember
456
Repair Instructions
450
2 C-3.
455
2 C-2
455
Unit Repair
459
Hub Bearing and Knuckle
459
Front Strut
463
Specifications
466
General Specifications
466
Fastener Tightening Specifications
466
2 C-7.
466
Special Tools and Equipment
467
Special Tools Table
467
Sectiond Rear Suspension
468
Description and Operation
469
Rear Suspension
469
Component Locator
470
Rear Suspension
470
Diagnostic Information and Procedures
471
Rear Suspension
471
Checking the Rear Wheel Bearing End Play
472
Rear Wheel Bearing Free Load
472
On-Vehicle Service
473
Shock Absorber
473
Lateral Rod
474
Trailing Arm
475
Rear Axle Assembly
476
Repair Instructions
473
2 D-2
474
2 D-3
476
Unit Repair
479
Hub and Bearing Assembly
479
Specifications
482
General Specifications
482
Fastener Tightening Specifications
482
Special Tools and Equipment
483
Special Tools Table
483
2 D-6.
483
Section 2E Tires and Wheels
484
Description and Operation
485
Tire
485
Replacement Tires
486
All Season Tires
486
Tire Label
486
Spare Tire
486
Wheels
487
Inflation of Tires
487
Rotation Tires
487
Wheel Balance
487
Diagnostic Information and Procedures
488
Tire Wear
488
Irregular or Excessive Tires Wear
489
On-Vehicle Service
490
Wheel
490
Correcting Non-Uniform Tires
491
Off-Vehicle Balancing
491
On-Vehicle Balancing
491
Tire and Wheel Match-Mounting
492
Repair Instructions
490
Specifications
493
Tire Size and Pressure Specifications
493
Inflation Pressure Conversion Specifications
493
Fastener Tightening Specifications
493
Section 3B Manual Transaxle Drive Axle
494
Description and Operation
495
Front Drive Axle
495
Component Locator
496
Drive Axle Assembly
496
Diagnostic Information and Procedures
497
On-Vehicle Service
498
Drive Axle Assembly
498
Repair Instructions
498
3 B-2
502
Unit Repair
502
Inner Joint
502
Outer Joint
503
Specifications
505
General Specifications
505
Fastener Tightening Specifications
505
3 B-3
505
Special Tools and Equipment
506
Special Tools Table
506
Section 4A Hydraulic Brakes
507
Description and Operation
508
Warning Lamp Operation
508
Noted.
508
Component Locator
509
Brake System (Non-ABS)
509
Diagnostic Information and Procedures 4A-4
510
Brake System Testing
510
Brake Hose Inspection
510
Warning Lamp Operation
511
Brake System Fault
511
Manual Bleeding the Brakes
512
Pedal Travel Check
512
Brake Pedal Free Play Inspection
513
Specifications
513
On-Vehicle Service
514
Brake Hose (Front)
514
Brake Hose (Rear)
515
Stoplamp Switch
515
Brake Pedal
516
Fastener Tightening Specifications
519
General Specifications
519
Repair Instructions
514
4 A-3
515
Schematic and Routing Diagrams
520
Brake Lamp Warning Circuit
520
Stoplamp Switch Circuit
520
Section 4B Master Cylinder
521
Description and Operation
522
Master Cylinder
522
Proportioning Valve
522
Fluid Level Sensor
522
Diagnostic Information and Procedures
523
Checking the Brake Fluid Level
523
On-Vehicle Service
524
Master Cylinder Assembly
524
Brake Fluid Reservoir
525
Proportioning Valve (for Vehicle with the Non-ABS Braking System)
525
Brake Fluid Level Switch
526
Repair Instructions
524
4 B-2
525
Unit Repair
528
Master Cylinder
528
Specifications
529
Fastener Tightening Specifications
529
4 B-4.
529
Section 4C Power Booster
530
Description and Operation
531
Power Booster
531
Diagnostic Information and Procedures
532
Power Booster Functional Check
532
Check Valve Functional Check
532
Repair Instructions
533
4 C-2
533
On-Vehicle Service
533
Vacuum Hose and Check Valve
533
Power Booster Assembly
534
Specifications
537
General Specifications
537
Fastener Tightening Specifications
537
Section 4D Front Disc Brakes
538
Description and Operation
539
Disc Brake Caliper Assembly
539
Clearance Calibration
539
Component Locator
540
Front Disc Brakes
540
Diagnostic Information and Procedures
541
Front Disc Brake
541
Lining Inspection
542
Rotor Inspection
542
Repair Instructions
543
4 D-2
543
On-Vehicle Service
543
Shoe and Lining
543
Caliper Assembly
544
Rotor
544
4 D-3
545
Unit Repair
545
Caliper Overhaul
545
Specifications
548
General Specifications
548
Drum Brakes
550
Rear Drum Brakes
551
Brake Shoe
555
Wheel Cylinder
558
Fastener Tightening Specifications
559
Section 4F Antilock Brake System
560
Description and Operation
562
ABS System Components
562
Hydraulic Unit
562
EBCM (Electronic Brake Control Module)
563
Wheel Speed Sensors and Rings
564
Electronic Brake Distribution
564
Indicator
564
EBCM Connector
565
Hydraulic Fluid Flow Diagrams
566
Isolation Mode (Pressure Maintain)
567
Dump Mode (Pressure Decrease)
568
Reapply Mode (Pressure Increase)
569
Proportioning Function
570
Visual Identification
571
EBCM Connector Face View
571
Component Locator
572
Abs
572
Diagnostic Information and Procedures
575
DTC 0354 Left Front Wheel Speed Sensor Circuit Open or Shorted
576
DTC 0355 Left Front Wheel Speed Sensor Poor Air Gap or Missing Tooth Ring
580
DTC 0356 Left Front Wheel Speed Sensor Circuit Intermittent Shorted
582
DTC 0404 Right Front Wheel Speed Sensor Circuit Open or Shorted
584
DTC 0405 Right Front Wheel Speed Sensor Poor Air Gap or Missing Tooth Ring
588
DTC 0406 Right Front Wheel Speed Sensor Circuit Intermittent Shorted
590
DTC 0454 Left Rear Wheel Speed Sensor Circuit Open or Shorted
592
DTC 0455 Left Rear Wheel Speed Sensor Poor Air Gap or Missing Tooth Ring
596
DTC 0456 Left Rear Wheel Speed Sensor Circuit Intermittent Shorted
598
4 F-3
602
DTC 0504 Right Rear Wheel Speed Sensor Circuit Open or Shorted
602
DTC 0505 Right Rear Wheel Speed Sensor Poor Air Gap or Missing Tooth Ring
606
DTC 0506 Right Rear Wheel Speed Sensor Circuit Intermittent Shorted
608
DTC 0602 Left Front Dump Open or Driver Shorted
614
DTC 0651 Left Front Isolation Shorted or Driver Open
616
Parking Brake
618
Parking Brake Lever
620
Parking Brake Cable
622
Section 5B Five-Speed Manual Transaxle
626
Description and Operation
627
Five-Speed Manual Transaxle
627
Reverse Gear Misshift Preventing Mechanism
627
Differential
627
Component Locators
628
Gear Shift Control
628
Input Shaft and Counter Shaft Gear
629
Gear Shift Fork
631
Differential and Case
632
Diagnostic Information and Procedure
633
General Diagnosis
633
Checking Fluid Level
634
Changing Fluid
634
Checking Transaxle Noise
634
Checking Bearing Noise
634
Repair Instruction
635
5 B-2
635
On-Vehicle Service
635
Manual Transaxle Assembly
635
Gear Shift Control Case Assembly
641
Speedometer Driven Gear and Cable
644
Gear Shift Control Cable
646
Gear Shift Control Lever
647
5 B-3.
647
Unit Repair
649
Gear Unit
649
Input Shaft
661
Counter Shaft
666
Gear Shift Fork
671
Differential
673
Specifications
677
General Specifications
677
Fastener Tightening Specifications
678
Special Tools
679
Special Tools Table
679
Section 5C Clutch
681
Description and Operation
682
Driving Members
682
Driven Members
682
Operating Members
682
Component Locator
683
Clutch Components
683
Diagnostic Information and Procedures
684
General Diagnosis
684
Clutch Pedal Operation
685
Clutch Cable Adjustment
685
Repair Instruction
686
On-Vehicle Service
686
Pressure Plate, Clutch Disc and Input Shaft Bearing
686
5 C-2
688
Clutch Release Bearing, Shaft and Bushing
688
Clutch Release Arm
690
Clutch Cable
691
5 C-3.
692
Clutch Pedal
692
Specifications
693
General Specifications
693
Fastener Tightening Specifications
693
Special Tools
694
Special Tools Table
694
Section 6B Power Steering Pump
695
Default Chapter
696
Power Steering Pump
696
Description and Operation
705
Diagnostic Information and Procedures
720
Steering Gear
722
On-Vehicle Service
723
Repair Instructions
723
Unit Repair
727
Specifications
733
General Specifications
733
Fastener Tightening Specifications
733
Special Tools and Equipment
734
Special Tools Table
734
Section 6E Steering Wheel and Column
735
Default Chapter
741
Steering Wheel
741
Wiper Switch and Lever
742
Ignition Switch
743
Steering Column
745
Intermediate Shaft Cover and Intermediate Shaft
746
6 E-3.
746
6 E-7.
747
Unit Repair
747
Standard Steering Column
747
General Specifications
749
Specifications
749
Special Tools and Equipment
750
Special Tools Table
750
Section 7A Heating and Ventilation System
751
Description and Operation
752
Heating and Ventilation Systems
752
Component Locator
753
Control Assembly
753
Blower Module Assembly
754
Air Distributor and Heater Module Assembly
755
Diagnostic Informatin and Procedures 7A-6
756
Heater System
756
Blower Electrical
760
Improper Air Delivery or no Mode Shift
761
Too Much Heat
763
Controls
765
Blower Noise
766
On-Vehicle Service
768
Control Assembly and Control Cables
768
Blower Motor and Cooling Hose
770
Blower Resistor
770
Blower Motor Switch
771
Heater Hoses
772
Heater Module
774
Blower Module
775
Defroster Duct and Hoses
776
Ventilation Duct
777
Repair Instructions
768
7 A-2
770
7 A-3.
772
Unit Repair
778
Heater Core
778
Specifications
780
Special Tools and Equipment
780
Special Tools Table
780
Schematic and Routing Diagrams
781
Non-A/C Diagrams
781
7 A-18.
781
Section 7B Manual Control Heating, Ventilation, and Air Conditioning System
783
Description and Operation
784
System Components -Functional
784
Component Locator
785
A/C System
785
Diagnostic Information and Procedures
787
General Diagnosis
787
Insufficient Cooling "Quick Check" Procedure
787
Testing the Refrigerant System
787
Leak Testing the Refrigerant System
789
Air Conditioning System Diagnosis
790
Insufficient Cooling Diagnosis
790
Symptom Diagnosis
793
Pressure Test Chart (R-134A System)
793
Repair Instructions
795
On-Vehicle Service
795
General A/C System Service Procedures
795
Handling of Refrigerant Lines and Fittings
795
Handling Refrigerant
795
O-Ring Replacement
795
Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System
796
Maintaining Chemical Stability in the Refrigeration System
796
7 B-3
799
7 B-2
799
Components
799
Serviceable Components
799
Blower Motor and Cooling Hose
799
Blower Motor Switch
799
Blower Resistor
799
Control Assembly and Control Cables
799
A/C Push Knob
800
Receiver-Dryer and Dual Cut Switch
800
Compressor
802
Receiver-Dryer Bracket
802
Condenser
803
A/C High Pressure Pipe Line
804
A/C Low Pressure Pipe Line
807
Evaporator Unit and Drain Hose
808
Unit Repair
810
Evaporator Core and Expansion Valve
810
Compressor Overhaul
811
Specifications
812
General Specifications
812
Fastener Tightening Specifications
812
7 B-13.
812
Special Tools and Equipment
813
Special Tools Table
813
Schematic and Routing Diagrams
814
Section 8A Seat Belts
816
Description and Operation
817
Driver Seat Belt Warning
817
Three-Point Pretensioner Front Seat Belt (W/EUROPE Only)
817
Three-Point WLR Front Seat Belt
817
Three-Point ELR Front Seat Belt
817
Three-Point ELR Rear Outboard Seat Belt
817
Two-Point Lap Rear Center Seat Belt
817
Operational and Functional Checks
817
Component Locator
818
Front and Rear Seat Belt
818
Diagnostic Information and Procedures
819
Seat Belt Warning Lamp Is Inoperative
819
8 A-2
820
On-Vehicle Service
820
Three-Point WLR/ELR Front Seat Belt
820
Three-Point Pretensioner Front Seat Belt (W/EUROPE Only)
821
Front Seat Belt Buckle
823
Three-Point ELR Rear Outboard Seat Belt
823
Specifications
826
Fastener Tightening Specifications
826
Schematic and Routing Diagrams
827
Driver Seat Belt Warning
827
8 A-3
827
Section 8B Supplemental Inflatable Restraints (Sir)
828
Noted.
830
Description and Operation
830
Airbag Module
830
Sensing and Diagnostic Module (SDM)
830
SIR Warning Lamp
830
Clock Spring
831
Wiring Harness/Connectors
831
SIR System
831
General Precautions
832
Airbag Deployment Condition
832
Airbag Deployment Procedure
833
Component Locator
834
SIR Component
834
Diagnostic Information and Procedures
835
Bulb Check
835
Fault Indication
835
Clearing Fault Codes
835
Microprocessor - Independent Lamp Activation
835
System Check
837
Fault Codes
839
DTC 01 Driver Firing Circuit, Resistance too High
842
DTC 02 Driver Firing Circuit, Resistance too Low
844
DTC 03 Driver Firing Circuit, Short to Ground
846
DTC 04 Driver Firing Circuit, Short to Battery Voltage
848
DTC 05 Passenger Firing Circuit, Resistance too High
850
DTC 06 Passenger Firing Circuit, Resistance too Low
852
DTC 07 Passenger Firing Circuit, Short to Ground
854
DTC 08 Passenger Firing Circuit, Short to Battery Voltage
856
DTC 09 Driver Pretensioner Circuit, Resistance too High
858
DTC 10 Driver Pretensioner Circuit, Resistance too Low
860
8 B-3
862
DTC 11 Driver Pretensioner Circuit, Short to Ground
862
DTC 12 Driver Pretensioner Circuit, Short to Battery Voltage
864
DTC 13 Passenger Pretensioner Circuit, Resistance too High
866
DTC 14 Passenger Pretensioner Circuit, Resistance too Low
868
DTC 15 Passenger Pretensioner Circuit, Short to Ground
870
8 B-7.
872
DTC 16 Passenger Pretensioner Circuit, Short to Battery Voltage
872
DTC 18 Connection between Driver Firing Circuit and Driver Pretensioner Circuit
874
DTC 20 Connection between Passenger Firing Circuit and Driver Pretensioner Circuit
878
DTC 23 Ignition Input Circuit, Voltage too High
884
DTC 24 Ignition Input Circuit, Voltage too Low
886
DTC 25 Warning Lamp Failure
888
DTC 31 SDM Internal Fault
890
DTC 32 SDM Crash Recorded
890
Diagnostic Illustration 1
890
Diagnostic Illustration 2
891
Diagnostic Illustration 6
892
Fastener Tightening Specifications
905
Special Tools
905
Special Tools Table
905
Section 9A Body Wiring System
907
Description and Operation
908
How to Read Electrical Wiring Diagram
908
How to Check Terminal Number of Connector . 9A-4
910
Special Tools and Equipment
911
Special Tools Table
911
Schematic and Routing Diagrams
912
Wire Color Chart
912
Fuse Chart
916
9 A-2
917
Front Harness Routing
917
Engine Harness Routing
918
Instrument Harness Routing
920
9 A-5
922
Airbag Harness Routing
922
Body Harness Routing
923
9 A-6
925
Front Door Harness Routing
925
Rear Door Harness Routing
926
Tailgate Harness Routing
927
Section 9B Lighting Systems
928
Noted.
929
Description and Operation
929
Headlamps and Parking Lamps
929
Front Turn Signal Lamps
929
Rear Fog Lamp
929
Taillamps
929
Interior Courtesy Lamp
929
Backup Lamp
929
Daytime Running Lamps (DRL) (W/Europe Only)
929
Diagnostic Information and Procedures
930
Turn Signal Lamps and Hazard Lamps
931
Stoplamps and Interior Courtesy Lamp
932
Rear Fog Lamp
933
Repair Instructions
935
Turn Signal Lamps
935
Side Turn Signal Lamps
935
Taillamps Assembly
936
Front Fog Lamp
936
Rear Fog/Backup Lamp
937
Center High-Mounted Stoplamp
938
9 B-2
939
CHMSL Mounting Bracket
939
License Plate Lamps
939
Door Jamb Switch
940
Interior Courtesy Lamp
940
Daytime Running Lamp Module (W/Europe Only)
941
Luggage Room Lamp
942
Specifications
943
Bulb Usage Chart
943
Schematic and Routing Diagrams
944
Backup Lamp(S) Circuit
944
Headlamps Circuit
945
Headlamp Leveling Circuit
946
Stoplamps Circuit
948
9 B-7
949
Turn and Hazard Lamps Circuit
949
Interior Courtesy Lamp Circuit
950
Front Fog Lamp Circuit
951
Rear Fog Lamp Circuit
952
Dimmer Control Circuit (Except W/Europe)
953
Daytime Running Lamps Circuit (W/Europe Only)
954
Section 9D Wipers / Washer Systems
959
Description and Operation
960
Windshield Wiper System
960
Windshield Washer System
960
Diagnostic Information and Procedures
961
Windshield/Rear Window Wiper and Washer System
961
Repair Instructions
964
On-Vehicle Service
964
Rear Window Wiper Arm
964
Windshield Wiper Arm
964
Windshield Wiper Motor
965
Rear Window Wiper Motor
966
Windshield Wiper Linkage
967
9 D-2
968
Windshield Wiper Blade
968
Washer Reservoir
968
Washer Pump
969
Windshield Washer Nozzle
970
Rear Window Washer Nozzle
970
Washer Hose
971
Specifications
973
Fastener Tightening Specifications
973
9 D-6.
973
Schematic and Routing Diagrams
974
Section 9E Instrumentation/Driver Information
975
Description and Operation
976
Cigar Lighter
976
Ashtray
976
Instrument Panel Vents
976
Glove Box
976
Digital Clock
976
Instrument Cluster
976
Speedometer/Odometer/Trip Odometer
976
Fuel Gauge
976
Temperature Gauge
976
Component Locator
977
Instrument Panel Assembly
977
Instrument Cluster
978
Diagnostic Information and Procedures
979
Cigar Lighter
979
HVAC Panel Illumination
980
Digital Clock
981
Repair Instructions
982
On-Vehicle Service
982
Ashtray
983
Instrument Cluster Trim Panel
983
Instrument Cluster Trim Panel Vents
983
Instrument Panel
986
Instrument Trim Panel Assembly
990
Instrument Cluster Indicator Lamps
993
Speedometer/Odometer/Trip Odometer
993
Fuel Gauge/Temperature Gauge
994
Specifications
996
Fastener Tightening Specifications
996
Instrument Cluster Indicator Lamps Specifications
996
Schematic and Routing Diagrams
997
Instrument Panel Illumination
999
9 E-8.
1000
Digital Clock
1000
Section 9F Audio Systems
1001
Default Chapter
1002
Compact Disc Care
1002
Audio Systems
1003
Front and Rear Speakers
1002
Stereo Cassette AM/FM Radio with CD Changer and Rds/Audio Security System
1002
Tape Player and Cassette Care
1002
Diagnostic Information and Procedures
1004
On-Vehicle Service
1006
Front Speaker Covers
1009
Specifications
1011
Fastener Tightening Specifications
1011
Schematic and Routing Diagrams
1012
Audio System Circuit
1012
Section 9G Interior Trim
1013
Description and Operation
1014
Interior Trim Panels
1014
Pressure Relief Vent
1014
Interior Trim
1015
Repair Instructions
1016
Component Locator
1016
On-Vehicle Service
1016
Front Door Trim Panel (Standard)
1016
Front Door Trim Panel (Deluxe)
1017
Rear Door Trim Panel (Standard)
1018
Rear Door Trim Panel (Deluxe)
1019
Rear Door Interior Garnish Molding
1020
Rear Door Exterior Garnish Molding
1021
Tailgate Trim Panel
1021
9 G-2
1022
A-Pillar Trim Panel
1022
C-Pillar Trim Panel
1023
Rear Parcel Shelf
1024
Rear Parcel Side Shelf
1025
9 G-3
1026
Rear Rocker Trim Panel
1026
Luggage Compartment Wheelhouse Trim Panel
1029
Special Tools and Equipment
1030
Special Tools Table
1030
Section 9H Seats
1031
Description and Operation
1031
Seats
1031
Front Seat
1033
Rear Seat
1034
Front Seats
1035
Head Restraint
1035
Front Seat Cushion
1037
9 H-2
1039
Front Seat Cushion Frame
1039
9 H-3
1041
Rear Seat Cushion
1041
Rear Seatback Latch
1041
9 H-5
1042
Rear Seatback Hinge
1042
Fastener Tightening Specifications
1043
Section 9L Glass and Mirrors
1056
Description and System Operation 9L-2
1057
Inside Rearview Mirror
1057
Outside Rearview Mirrors
1057
Components Locator
1058
Glass and Mirror
1058
Diagnostic Information and Procedures
1059
Testing Rear Window Defogger Grid Line
1059
Repair Instructions
1060
On-Vehicle Service
1060
Windshield
1060
Rear Window Glass
1062
Rear Window Defogger Grid Line Repair
1064
Rear Window Defogger Braided Lead Wire Repair
1065
Front Door Glass
1065
Front Door Quarter Glass
1067
9 L-3.
1068
Rear Door Glass
1068
Inside Rearview Mirror
1068
Outside Rearview Mirror (Manual)
1069
Outside Rearview Mirror (Cable)
1070
Outside Rearview Mirror (Electric)
1071
Special Tools and Equipment
1072
9 L-5.
1072
Special Tools Table
1072
Schematic and Routing Diagrams
1073
Rear Window Defogger
1073
Description and Operation
1075
Emblems and Lettering
1075
On-Vehicle Service
1076
Rear Spoiler
1076
Repair Instructions
1076
Front Bumper Spacer
1077
Tailgate Handle
1078
Description and Operation
1080
Transaxle under Covers
1080
Floor Pan Insulators
1081
On-Vehicle Service
1081
Repair Instructions
1081
Bumpers
1086
Description and Operation
1086
Component Locator
1087
Front Bumper Fascia
1088
On-Vehicle Service
1088
Repair Instructions
1088
Front Bumper Impact Bar
1089
Rear Bumper Fascia
1090
Rear Bumper Bracket
1092
Section 9P Doors
1093
Description and Operation
1094
Door Lock Striker
1094
Childproof Rear Door Lock
1094
Component Locator
1095
Front Door
1095
Rear Door
1097
Repair Instructions
1099
Front Door Glass Run
1099
Rear Door Glass Run
1100
Door Lock Striker
1101
Tailgate Lock Striker
1101
Door Lock Striker Adjustment
1102
Tailgate Lock Striker Adjustment
1103
Front Door Lock
1105
Childproof Rear Door Lock
1106
Central Door Lock Actuator
1108
Tailgate Lock
1108
Inside Door Handle
1109
Outside Front Door Handle
1109
9 P-2
1110
Outside Rear Door Handle
1110
Door Lock Cylinder
1110
Manual Window Regulator
1111
Power Front Window Regulator
1111
Front Door Assembly
1112
Rear Door Assembly
1113
9 P-3
1115
Tailgate Lock Cylinder
1115
Door Hinge
1115
9 P-7
1116
Door Hold Open Link
1116
Inside Channel Weatherstrip (Standard)
1116
Inside Channel Weatherstrip (Deluxe)
1117
Door Outside Channel Weatherstrip
1117
Door Weatherstrip
1118
Door Seal Trim
1119
Door Opening Weatherstrip
1119
Manual Window Regulator Handle
1120
Tailgate Strut
1120
Schematic and Routing Diagrams
1122
Power Windows (Front Only)
1126
Description and Operation
1128
Component Locator
1129
On-Vehicle Service
1130
Repair Instructions
1130
Manual Sunroof
1131
Sun Visors
1132
Fastener Tightening Specifications
1134
Body Front End
1136
Description and Operation
1136
On-Vehicle Service
1137
Repair Instructions
1137
Cowl Vent Grille
1138
Front End Sealing
1138
Hood Hinge
1139
Hood Prop Rod
1140
Hood Latch
1141
Hood Latch Release Lever
1142
Hood Latch Release Cable
1143
Description and Operation
1147
Fuel Filler Door
1147
Fuel Filler Door
1148
Fuel Filler Door Remote Cable and Handle
1148
On-Vehicle Service
1148
Repair Instructions
1148
Tailgate Remote Cable and Handle
1150
Password Programming
1157
Immobilizer System
1162
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Daewoo MATIZ Specifications
General
Brand
Daewoo
Model
MATIZ
Category
Automobile
Language
English
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