5B–48 FIVE-SPEED MANUAL TRANSAXLE
DAEWOO M-150 BL2
D103B787
Inspection Procedure – Shift Fork
1. Measure the end thickness of shift fork and replace if
below limit.
Unit : mm (in.)
ÁÁÁÁÁÁ
Shift fork end
thickness (mm)
ÁÁÁÁ
Standard
ÁÁÁ
Limit
Low Speed Shift Fork 8.7 (0.343) 8.1 (0.319)
High Speed Shift Fork 7.8 (0.307) 7.2 (0.283)
Fifth Gear Shift Fork 7.8 (0.307) 7.2 (0.283)
D103B788
Low Speed
Shift Shaft
High Speed
Shift Shaft
5th/Reverse
Shift Shaft
Assembly Procedure
1. Install in the reverse order of removal.
Important: Use only new fork fin and yoke pin.
D103B789
DIFFERENTIAL
Disassembly Procedure
1. Remove the differential assembly. Refer to “Gear
Unit” in this section.
2. Remove the differential ring gear.
D Fix the differential assembly to a vise with protec-
tor.
D Remove the bolts (1).
D Remove the ring gear (2).
D103B790
3. Remove the pinion gear pin.
D Remove the pin using a pin punch and a hammer
(1).