Honda 2004 CRF250X Service Manual

CRANKCASE/CRANKSHAFT/TRANSMISSION/BALANCER
SHIFT FORK
Check the shift fork for abnormal wear or deforma -
tion .
Measure the shift fork 1.0. and claw thickness.
SERVICE LIMITS :
I.D
.:
Center: '1 ,04 mm (0.435 in)
Right and left: 12.07 mm (0 .475 inJ
Claw thickness :
Center : 4.8 mm fO .19 in)
Right
and left: 4.8 mm (0. 19 inl
SHIFT FORK SHAFT
Check the shift fork shaft f or abnormal wear or
deformation.
Measure the shift fork sh aft 0.0.
SERVICE LIMITS:
Center: 10 .97 mm (0.432 in)
Right and left: 11 .95 mm (0 .410 in)
SHIFT DRUM
Inspect the shift drum for scoring , scratches or evi -
dence of insufficient lubrication .
Check the shift drum grooves for abnormal wear or
damage.
TRANSMISSION BEARING
Turn the inner race of each bearing with your finger .
The bearings should turn smoothly and quietly .
Also check that the bearing outer race fits tightly in
the crankcase.
Replace any bearing
if the race does not turn
smoothly and quietly, or if the bearing fits loosely in
the crankcase (page 12-13 ).
SHIFT DRUM
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12-11

Honda 2004 CRF250X Specifications

General

Brand	Honda
Model	2004 CRF250X
Category	Motorcycle
Language	English