,
LUBRICATION SYSTEM
SERVICE INFORMATION
GENERAL
ACAUTION
Used engine
oil
may
cause skin cancer
if
repeatedly left in contact
with
the skin
for
prolonged
periods
.
Although
this is
unlikely
unless
you
handle used
oil
on
a
daily
basis, it is still advisable to
thoroughly
wash
your hands
with
soap
and
water
as
soon as possible after
handling
used oil.
• The
oil
pump
service requires
engine
removal.
•
The service procedures
in
this section
must
be
preformed
with
the
engine
oil
drained.
• When
removing
and
installing
the
oil
pump
, use care
not
to
allow
dust
or
dirt
to
enter
the engine.
•
If
any
portion
of
the
oil
pump
is
worn
beyond
the
specified service
limits,
replace
the
oil
pump
as
an assembly.
• After
the
oil
pump
has
been
installed, check
that
there
are
no oil leaks
and
that
oil
pressure
is
correct.
SPECIFICATIONS
ITEM
"--
_--,--
--..===
_---1
---,""'-;;;:;:-;;
"'"
ST"A
;;-
N:::D"A
"'
";D
Unit:
mm
(in)
SERVICE LIMIT
At
draining 0.66 liter (0.70 US qt,
0.5;,8
~
'~m~p~q~t
t'
==t====
=-
At
filter
change
0.69 liter (0.73 US qt,
O
'
~i
Imp qt)
At
disassembly
0.85 liter
("0.90
US
qt, 0.75
c
'm='p~qt,,'
---+--
--_
Engine oil capacity
Transmission
oile
_~a;p~ae~'~tY~
___
1::
jA~tjdt,~a~'n~'n~g;;'-'iiY
=+
=!O~.
6~7~'~It~e
;
,
~'
O~
.
7~'~U~S~q~t~
.~
O~.5~9~'~m~p~qt~'::;;
=1===~
_
.::
At
disassembly
0.75 liter (0.79
US
qt, 0.66 Imp qt)
Recommended
engine
oil Pro Honda GN4 4-
stroke
oil (U.S A
and
I
Canada)
or
eq
uivalent
motor
oil
Recommended
transmission
oil
A
PI
service classification:
SG
or Higher
JASO T 903
standard:
MA
~isc
osity
:
SAE
lOW-3~
Pro Honda
HP
Trans Oil, Pro Honda
GN4 4-stroke oil
(U.S.A.
and
Canada
)
or
equivalent
motor
oil
API
service classification: SG
or
Higher
JASO T 903
standard:
MA
Oil
pump
rotor
___
-,
,,ccc===
_-+
,
v,,'i:'e,,o,,''''it
y
;
SAE
lOW
-3~
Tip
clearance
0.15
(0.
006) 0.20 (0.008)
Body
clearance
0.
15
- 0.20 (0.006 - 0.008)
Side
clearance
0.05 - 0.
12
(0.002 - 0.005)
TOROUE VALUES
Engine
oi
l drain bolt ('04 - '06)
Engine oil drain bolt (After '06)
Oil
jet ('04)
Oil
jet
mounting
bolt (After '04)
TROUBLESHOOTING
22 N'm (2.2 kgf·m,
16
Ibf.ft)
16 N'm (
1.6
kgf·m, 12Ibf·ft)
2.0 N'm (0.2 kgf·m,
1.4
Ibf·ft)
9.8 N'm
(1.0
kgf·m, 7 Ibf.ft)
Oil
level
too
low- high oil cons
umpt
i
on
•
Oil
not
changed
often
enough
• External oil leaks
• Worn piston rings
or
incorrect piston ring installation
• Worn valve guide
or
seal
Oil
contaminatIon
•
Oil
not
changed
often
enough
• Worn piston rings
or
incorrect piston ring installation
• Worn valve
guide
or
seal
Apply
oil
to
the
threads
and
seating
surface
Apply
oil
to
the
threads
and
seating
surface
Apply locking
agent
to
the
threads
Apply locking
agent
to
the
threads
1
4-3
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