KTM 250 XC-W TPI User Manual

SERVICE WORK ON THE CHASSIS 12
73
12.12 Installing the lower triple clamp (All special models)
B01218-10
Main work
– Clean the bearing and sealing elements, check for damage,
and grease.
High viscosity grease ( p. 168)
– Insert the lower triple clamp with the steering stem. Mount
upper steering head bearing.
–
Check whether upper steering head seal
1
is correctly posi-
tioned.
–
Mount protective ring
2
and O-ring
3
.
E00927-10
– Position the upper triple clamp with the handlebar.
–
Mount screw
4
, but do not tighten yet.
– Position the clutch line and wiring harness.
S03515-11
– Position the combination instrument holder, and mount and
tighten screws
5
.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S03463-11
– Position the fork legs.
Bleeder screws
6
are positioned toward the front.
Info
The rebound damping is located in right fork leg REB
(red adjuster). The compression damping is located in
left fork leg COMP (white adjuster).
Grooves are milled into the side of the upper end of the
fork legs. The second milled groove (from the top) must
be flush with the upper edge of the upper triple clamp.

KTM 250 XC-W TPI Specifications

General

Displacement	249 cc
Cooling	Liquid cooled
Transmission	6-speed
Starter	Electric starter
Front Brake	Disc brake
Rear Brake	Disc brake
Bore x Stroke	66.4 mm x 72 mm
Seat Height	960 mm
Ground Clearance	370 mm
Engine Type	1-cylinder, 2-stroke
Fuel System	TPI
Front Suspension	WP XPLOR-USD, Ø 48 mm
Rear Suspension	WP Xplor shock absorber
Fuel Capacity	9 liters
Frame	Chromium-Molybdenum steel central tube frame
Weight (without fuel)	103 kg