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KTM 250 XC-W TPI User Manual

KTM 250 XC-W TPI
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12 SERVICE WORK ON THE CHASSIS
84
V01636-10
Main work
Remove screws
1
. Pull out inner tube
2
with O-ring
3
.
Pull glass fiber yarn filling
4
from the inner tube.
Clean the parts that need to be reinstalled and check for dam-
age.
Mount new glass fiber yarn filling
4
on the inner tube.
Push outer tube
5
over the inner tube with the new glass
fiber yarn filling and the O-ring.
Mount and tighten all screws
1
.
Guideline
Screws on main
silencer
M5 7 Nm (5.2 lbf ft)
Finishing work
Install the main silencer. ( p. 83)
12.31 Removing the fuel tank
Danger
Fire hazardFuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.
Switch off the engine for refueling.
Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
If any fuel is spilled, wipe it off immediately.
Observe the specifications for refueling.
Warning
Danger of poisoningFuel is poisonous and a health hazard.
Avoid skin, eye and clothing contact with fuel.
Immediately consult a doctor if you swallow fuel.
Do not inhale fuel vapors.
In case of skin contact, rinse the affected area with plenty of water.
Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.
Change your clothing in case of fuel spills on them.
Keep fuels correctly in a suitable canister, and out of the reach of children.
Preparatory work
Remove the seat. ( p. 79)

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KTM 250 XC-W TPI Specifications

General IconGeneral
Displacement249 cc
CoolingLiquid cooled
Transmission6-speed
StarterElectric starter
Front BrakeDisc brake
Rear BrakeDisc brake
Bore x Stroke66.4 mm x 72 mm
Seat Height960 mm
Ground Clearance370 mm
Engine Type1-cylinder, 2-stroke
Fuel SystemTPI
Front SuspensionWP XPLOR-USD, Ø 48 mm
Rear SuspensionWP Xplor shock absorber
Fuel Capacity9 liters
FrameChromium-Molybdenum steel central tube frame
Weight (without fuel)103 kg

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