MAINTENCE AND ADJUSTMENT OF THE UTV
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MAINTENCE AND ADJUSTMENT OF THE UTV
NOTE:
The correct maintenance and adjustment are necessary to ensure vehicle and normal driving
The repair personnel should be familiar with the contents of this article.
MAINTENANCE SCHEDULE
EVERY INITAL
month 1 3 6 6 12
km 320 1,200 2,400 2,400 4,800
(mi) (200) (750) (1,500) (1,500) (3,000)
ITEM ROUTINE
Whichever
comes first
hours 20 75 150 150 300
Exhaust system*
· Check for leakage.
· Tighten if necessary.
· Replace gasket(s) if necessary.
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Spark arrester ·Clean. ○ ○ ○
Fuel line*
·Check fuel hose for cracks or damage.
·Replace if necessary.
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Air filter element
· clean.
·Replace if necessary.
Every20-40hours
(More often in wet of dusty areas.)
Front brake*
· Check operation/ fluid leakage.(See
NOTE page 8).
· Correct if necessary.
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Rear brake*
· Check operation.
· Adjust if necessary.
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Wheel
·Check balance/damage/
· Repair if necessary.
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Front and rear
suspension*
· Check operation.
·Correct if necessary.
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Wheel bearing*
· Check bearing assemblies for
looseness /damage.
·Replace if necessary.
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Steering system*
·Check operation./Replace if damaged
·check toe-in./Adjust if necessary.
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Select lever safety
system cable
·Check operation.
· Adjust if necessary.
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Drive shaft universal
joint*
· Lubricate with lithium–soap–based
grease.
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Axle boots*
· Check operation.
· Replace if damaged.
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Fittings and
fasteners*
·Check all chassis fittings and fasteners.
·Correct if necessary.
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Valves
· Check valve clearance.
· Adjust if necessary.
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