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SH300 2009
Honda SH300 2009 User Manual
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GENERAL INFORMA
TION
1-19
CABLE & HARNESS ROUTING
STD TYPE
THROTTLE CABLE
FRONT BRAKE
HOSE
MAIN RELAY/FAN
MOTOR RELAY WIRE
MAIN WIRE HARNESS
FRONT BRAKE HOSE
(1)
IGNITION SWITCH WIRE
HORN WIRE
(4)
(5)
(6)
REAR (COMBINED)
BRAKE HOSE
RIGHT FRONT T
URN SIGNAL/
POSITION LIGH
T WIRE
IMMOBILIZER RECE
IVER WIRE
REAR BRAKE HOSE
(2)
(3)
10 mm (0.4
in)
maxim
um
LEFT FRO
NT TURN
SIGNAL/POSITION
LIGHT W
IRE
ACCESSORY SOCKET
WIRE
/POSITION LIGHT WIRE
(6) ACCESSORY SOCKET WIRE
(4) LEFT FRONT TURN SIGNAL
(1) COMBINATION M
ETER/
HANDLEBAR SWITCH WIRE
(2) FRONT BRAKE HOSE
(3) REAR BRAKE HOSE
(5) HORN WIRE
COMBINATION METER/
HANDLEBAR SWITCH WIRE
22
24
Table of Contents
General Information
5
Table of Contents
5
Service Rules
6
Model Identification
7
General Specifications
9
Lubrication System
9
Specifications
11
Fuel System (Pgm-Fi)
11
Specifications
13
Final Reduction Specifications
13
Alternator/Starter Clutch
13
Specifications
15
Ignition System Specifications
15
Electric Starter Specification
15
Standard Torque Values
16
Engine & Frame Torque Values
16
Lubrication & Seal Points
20
Cable & Harness Routing
23
Technical Features Unit-Swing Engine Layout
57
Engine Hanger Bracket a
57
Engine Hanger Bracket B
57
Body Panel Locations
60
Service Information
61
Troubleshooting
61
Snap Fit Clip
62
Maintenance Lid
62
Seat
62
Luggage Box
63
Grab Rail
63
Body Cover
64
Rear Fender
65
Front Fender
66
Floor Side Cover
66
Under Cover
67
Front Upper Cover
67
Front Inner Cover
68
Front Lower Cover
70
Floor Panel
71
Front Handlebar Cover
72
Rear Handlebar Cover
72
Exhaust Pipe/Muffler
73
Sidestand
74
Centerstand
74
Maintenance
75
Service Information
76
Maintenance Schedule
78
Fuel Line
79
Throttle Operation
79
Air Cleaner
80
Crankcase Breather
81
Spark Plug
81
Valve Clearance
82
Engine Oil
84
Engine Oil Filter
86
Cooling System
88
Radiator Coolant
88
Drive Belt
89
Secondary Air Supply System
89
Belt Case Air Cleaner
90
Final Drive Oil
91
Brake Fluid
92
Brake Pads Wear
93
Brake System
93
Headlight Aim
94
Clutch Shoes Wear
95
Sidestand
95
Suspension
95
Nuts, Bolts, Fasteners
96
Wheels/Tires
96
Steering Head Bearings
98
Lubrication System
99
Lubrication System Diagram
100
Oil Pressure Relief Valve
100
Oil Strainer
100
Troubleshooting
102
Oil Pump
106
Fuel System (Pgm-Fi)
111
Component Location
112
Service Information
113
Pgm-Fi System Location
116
Pgm-Fi System Diagram
117
Pgm-Fi Connector Locations
118
Dtc Index
125
Dtc Troubleshooting
126
Mil Troubleshooting
141
Mil Circuit Inspection
153
Fuel Line Inspection
154
Fuel Pump
158
Fuel Tank
161
Air Cleaner Housing
162
Throttle Body
163
Injector
171
Intake Pipe
174
Ecm
175
Engine Stop Relay
177
Fuel Pump Relay
179
Bank Angle Sensor
182
Ect Sensor
184
O 2 Sensor
186
Engine Idle Speed
187
Iacv
187
Secondary Air Supply System
188
Cooling System
191
System Flow Pattern
192
Service Information
193
Troubleshooting
194
System Testing
195
Coolant Replacement
196
Thermostat
199
Water Pump
200
Radiator
203
Radiator Cooling Fan
203
Radiator Reserve Tank
204
Engine Hanger
211
Swing Rod
211
Bearing
212
Engine Hanger Bracket B
213
Swing Rod
213
Cylinder Head/Valves
217
Component Location
218
Service Information
219
Troubleshooting
221
Cylinder Compression Test
222
Cylinder Head Cover Removal
222
Camshaft/Rocker Arm Removal
223
Cylinder Head Removal
227
Cylinder Head Disassembly
228
Valve Guide Replacement
230
Valve Seat Inspection/Refacing
231
Cylinder Head Assembly
234
Cylinder Head Installation
235
Camshaft/Rocker Arm
237
Installation
237
Cylinder Head Cover
239
Front Wheel/Suspension/Steering
315
Component Location
316
Fork
317
Service Information
317
Handlebar
334
Steering Stem
341
Hydraulic Brake
359
Component Location
360
Service Information
362
Troubleshooting
364
Brake Fluid Replacement
365
Air Bleeding
369
Brake Pad/Disc
371
Front Master Cylinder
374
Rear Master Cylinder
379
Delay Valve (Std Type)
383
Delay Valve (Abs Type)
384
Front Brake Caliper
385
Rear Brake Caliper
390
Anti-Lock Brake System (Abs; Sh300A/Aii/Aiii)
395
Abs System Location
396
Abs System Diagram
397
Service Information
398
Abs Connector Locations
399
Troubleshooting
405
Front Wheel Speed Sensor
417
Rear Wheel Speed Sensor
419
Abs Modulator
421
Battery/Charging System
423
Battery
424
System Diagram
424
System Location
424
Charging System Inspection
429
Alternator
430
Regulator/Rectifier
430
Lights/Meters/Switches
457
System Location
458
Service Information
459
Headlight
460
Position Light
461
Rear Turn Signal/Brake
462
Taillight
462
License Light
463
Combination Meter
464
Speedometer/Vs Sensor
467
Fuel Gauge/Fuel Level Sensor
469
Coolant Temperature Gauge
470
Ect Sensor
470
Oil Pressure Indicator
471
Ignition Switch
472
Handlebar Switch
474
Inhibitor Switch
475
Brake Light Switch
476
Sidestand Switch
476
Fan Motor Relay
478
Main Relay
480
Turn Signal Relay
482
Accessory Socket
483
Horn
483
5
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Honda SH300 2009 Specifications
General
Brand
Honda
Model
SH300 2009
Category
Motorcycle
Language
English
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