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Honeywell C300 User Manual
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244
Ser
ies 8
C30
0 Cont
rol
ler User'
s
Guide
Hon
eyw
ell
R500
Apr
il
2017
10.
C30
0
Contr
ol
ler
Trou
ble
shoo
tin
g
10.
5.
C30
0 Contr
olle
r
sof
t fai
lur
es
Table
14
des
cri
bes
these sof
t
failure con
dit
ion
s det
ecte
d
by
the
C3
00 C
ont
roll
er during
backgroun
d diagnos
tic ch
ecks
,
w
hen
indic
ato
r
is
lit.
Figure
11
S
oft Fa
ilures ta
b
in
Contr
ol Build
er
255
257
Table of Contents
Default Chapter
9
Default Chapter
9
Table of Contents
9
1 C300 Controller Purpose
19
C300 Controller Features
19
Getting Started
20
What Task Do You Want to Perform
20
2 C300 Controller Planning and Design
23
Review Experion LX System Capabilities
23
Control Hardware Planning Guide
24
Series 8 Control Hardware
24
Series C Form Factor
24
C300 Controller
26
C300 Controller Execution Environments
27
Figure 2 Redundant C300 Controller Block in the Project Tree
27
I/O Modules Supported by the C300 Controller
28
Identify C300 Controller Components
28
Table 1 Series 8 Hardware Components
28
Control Network Considerations
29
C300 Peer Communication with Experion LX Nodes
29
3 C300 Controller Installation and Upgrades
31
Pre-Installation Considerations
31
Installation Declarations
31
Series 8 Control Hardware Installation Requirements
32
C300 Controller Installation
32
C300 Controller Assembly
32
Table 2 C300 Controller IOTA Board Connector Summary
35
Figure 3 C300 Controller IOTA Board Features
35
C300 Secondary Controller Installation
39
Series 8 FIM Installation
43
Series 8 I/O Modules Installation
43
Upgrading C300 Controller Firmware
43
C300 Controller Behavior During Firmware Upgrade and Timeout
43
Configuration Studio
48
Define and Add Assets in Your Enterprise Model
48
FTE System Configuration
48
Specifying a Time Server
49
C300 Controller Device Index
49
Create C300 Controller and CEE Function Blocks
50
Configure CEEC300 Block
57
Configure a Secondary C300 Controller Block
62
4 C300 Controller Configuration
47
Configuration Overview
48
Convert a Non-Redundant C300 Controller to a Redundant Controller
64
Convert a Redundant C300 Controller to a Non-Redundant Controller
67
Configure IOLINK Function Blocks
68
Import/Export C300 Controller Configuration
71
Reset Device Index and IP Address of a Controller
71
4.10 Create a Control Module
73
Assign Control Modules and Ioms to a CEEC300 Block
76
4.12 Copy Control Modules
82
4.13 Assign I/O Modules to C300 IOLINK Blocks
84
4.14 Add an I/O Channel to a Control Module
88
5 C300 Configuration Form Reference
91
C300 Controller Block
91
Main Tab
91
Redundancy Tab
95
System Time Tab
99
Statistics Tab
100
Peer Connections Tab
102
Hardware Information Tab
104
FTE Tab
105
UTP/TCP Tab
110
IP/ICMP Tab
112
Soft Failures Tab
116
Server History Tab
118
Server Displays Tab
120
Control Confirmation Tab
122
Identification Tab
122
Main Tab
124
Redundancy Tab
124
Secondary C300 Block
124
CEEC300 Function Block
125
Main Tab
125
Peer Configuration Tab
128
Statistics Tab
129
CPU Loading Tab
134
CPU Overruns Tab
135
Memory Tab
136
Peer Communications Tab
138
Exchange Communications Tab
139
Display Communications Tab
140
Block Types Info Tab
141
CAB Types Info Tab
142
Custom Types Info Tab
143
Control Confirmation Tab
144
Identification Tab
144
Server Displays Tab
144
Server History Tab
144
IOLINK Block
145
Main Tab
145
Memory Stats Tab
147
Statistics Tab
149
I/O Link Status Tab
156
I/O Status Summary Tab
159
IOTA Summary Tabs
161
Server History Tab
162
Control Confirmation Tab
163
Identification Tab
163
Server Displays Tab
163
6 Load C300 Controller Configuration
165
About Load Operations
165
Loaded Versus Project Database Versions
165
Load Initiation and Load Dialog Box
166
Figure 4 Sample Load Dialog
167
Initial Load Order Guidelines
168
Load Action with Compare Parameters Function
167
Load Options for Server History and Server Displays Configuration
167
Component Deletion Considerations
168
Table 3 Initial Load Order Guidelines
168
Load Components from Project
169
Loading C300 Controller
169
Loading IOLINK
171
Loading CEEC300
173
Loading Ioms and Cms
175
Load with Contents Command
176
Reloading Components from Project
176
Upload to the Monitoring Database
178
7 C300 Controller Operation
179
C300 Controller Start up
180
Table 4 C300 Controller Startup and Power on Self Test Routine
180
C300 Controller States in Boot Mode
182
Figure 5 C300 Controller Startup and Boot Mode Indications
182
C300 Controller States in Application Mode
183
Table 5 Controller in Boot Mode
183
Table 6 C300 Controller in Application Mode
183
C300 Faceplate Indicators/Displays
185
Figure 6 C300 Controller Faceplate Features
185
Power and Status Leds
186
Table 7 C300 Controller LED Indications
186
Faceplate Display Information
187
Table 8 C300 Controller Faceplate Display Indications
187
FTE Activity Leds
189
Table 9 FTE Activity LED Indications
189
C300 Faceplate Display Indications
191
Controller Display During Normal Operation
191
Table 10 Display Indications When Controller Is in Application Mode
191
Controller Display in BOOT Mode
192
Table 11 Display Indications When Controller Is in Boot Mode
192
Control Builder Block Icon Descriptions
193
Table 12 C300 Controller Icon Indications in Control Builder
193
Activate C300 Controller's CEE
197
Activating the CEE
197
Initial Activation Order Guidelines
197
Setting the CEE Inactive
198
CEE Icon States in the Monitoring Tab
200
Initiating C300 Controller Shutdown
201
Initiating Synchronization Command
202
Commanding Synchronization
202
Disable Synchronization Command
203
Prerequisites
202
Prerequisites
203
Initiating Become Primary Command
204
Commanding Become Primary
204
7.10 Initiating Switchover Command
205
Prerequisites
204
Prerequisites
205
Commanding a Switchover
205
7.11 Using Station Displays
206
C300 Controller Point Detail Displays
206
System Status Display
206
Event and Alarm Summary Displays
206
Controller Detail Displays
206
FTE Status Display
206
Viewing Controller Operation and Status in Control Builder
207
Figure 7 Control Builder Monitoring Tab
207
Figure 8 C300 Controller Configuration Form
208
7.13 C300 Operating Behaviors
209
Time Management in the C300 Controller
209
Critical Task Monitor
210
Hardware Watchdog Timer
210
7.14 C300 Controller Processing Overload Behavior
211
Causes of Controller Overloading
212
How to Avoid Controller Overloading
212
Recovery from an Overload
213
Controller Redundancy Specifications
233
Redundancy Link Status - RDNLINKFAILED
233
8 C300 Redundancy Operation
215
Description
215
C300 Controller Device Index
216
IOLINK Interface Considerations
216
Partner (Controller) Compatibility
217
Redundancy Configuration Restrictions
216
Redundancy Compatibility Parameter - RDNCMPT
218
Synchronization States
219
Figure 9 C300 Controller Synchronization States
220
Figure 10 C300 Controller Block Redundancy Tab
222
Redundancy Parameters
222
Standby State
220
Auto-Synchronization State - RDNAUTOSYNC
223
Disable Synchronization - DSBLSYNCCMD
223
Enable Standby - ENBLSTBYCMD
223
Enable Synchronization - ENBLSYNCCMD
223
Inhibit Sync Reason - RDNINHIBITSYNC
224
Initial Sync Progress - RDNSYNCPROG
225
Maximum Initial Synchronization Time - RDNISTIMEMAX
225
Conditions that Result in Loss of Sync
226
Last Lost of Sync Time - SYNCTIMEEND
226
Last Synchronization Time - SYNCTIMEBEG
226
Redundancy Delay
226
Redundancy Traffic
226
R500 Conditions that Do Not Result in Loss of Sync
227
Initiate Switchover - SWITCHCMD
227
Max Switchover Time - RDNSOTIMEMAX
227
Switchover
227
Conditions that Do Not Result in a Switchover
228
Conditions that Result in Switchover
228
Become Primary Command - BECMPRICMD
229
Redundancy History
229
C300 Redundancy-Related Notifications
230
Table 13 Redundancy-Related Notifications
230
9 C300 Controller Maintenance
237
Periodic Checks
237
Recommended Spare Parts
237
C300 Controller Module and IOTA Replacement
238
10 C300 Controller Troubleshooting
243
10.1 Overview
243
10.2 What to Do When Faults Occur
244
10.3 Initial Checks
244
Checking Control Builder Error Code Reference
244
Checking Faceplate Display and Leds
244
Using Ctools to Capture Diagnostic Data
245
Viewing Flash Log
246
Viewing Release Information Log
246
Checking Server Point Build Log
246
Checking Server Point Build Error Log
246
Checking Error Log
246
10.4 Fixing Common Problems
247
Loss of Power
247
Power-On Self Test (POST) Does Not Complete
247
Controller Display Shows -Bp- or -Ts
248
Controller Display Shows -SF- Alternating with OK/BKUP
248
FTE Receive Fault Diagnostic
249
One or both FTE Leds Are RED
249
Controller Does Not Synchronize with Backup
250
Fatal ECC Error
251
Display Shows FAIL
252
Isolated (Lonely) Node
252
Duplicate Device Index Setting
253
Device Index Value Is Zero Upon Power up
254
10.5 C300 Controller Soft Failures
255
Figure 11 Soft Failures Tab in Control Builder
256
Table 14 C300 Controller Soft Failures
257
10.6 IOLINK Block Soft Failures
260
10.7 Additional Status and Fault Messages
263
10.8 Online Diagnostics
263
Redundancy-Related Notifications
263
10.9 Fault Classifications
264
Table 16 C300 Fault Classifications and Possible Causes
264
Hard/Severe Failures
265
Soft Failures
266
Hardware Watchdog Timer Expired
267
Installation-Startup Failures
267
Communication and System Time Faults During Startup
268
Communications Failure
268
Non-Redundant C300 Controller with no Memory Retention
269
Non-Redundant C300 Controller with Memory Retention
270
Redundant Primary C300 Controller with no Memory Retention
273
Redundant Primary C300 Controller with Memory Retention
274
Secondary C300 Controller with no Memory Retention
277
Secondary C300 Controller with Memory Retention
279
Gathering Information for Reporting Problems to Honeywell
282
10.12 Getting Further Assistance
284
Guidelines for Requesting Support
284
Other Troubleshooting Sources
284
4
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Honeywell C300 Specifications
General
Brand
Honeywell
Model
C300
Category
Controller
Language
English
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