Hypertherm SYNC Powermax 65 User Manual

Troubleshoot Common Problems
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Powermax65/85/105 SYNC Operator Manual 810470 151
– Set the Hypertherm cartridge data and SmartSYNC data detection feature to on or off.
This feature is referred to as smart mode. This field contains the following settings:
 0-SMART = Smart mode. This is the default setting.
 1-TORCH = Torch mode. Do not use this setting. It is reserved for future development.
 2-BASIC = Basic mode.
Hypertherm recommends that you only use smart mode. Refer to Smart mode versus basic
mode on page 151.
Smart mode versus basic mode
By default the system is in smart mode. Hypertherm recommends that you keep the system in smart
mode. But very experienced operators can use basic mode to help with troubleshooting if
necessary. To go into basic mode, set the field to BASIC. Refer to page 149.
When there is no cartridge communication with the plasma power supply, or when torch
communication with the plasma power supply is broken, the system operates as if it is in basic
mode, regardless of the setting in the field.
Smart mode
When the system is in smart mode and you use a Hypertherm cartridge with a SmartSYNC torch,
the system does many things for you automatically, including the following:
 It sets the operating mode and the output current (A) to the correct settings for your
Hypertherm cartridge. For example, if you install a 65 A gouging cartridge, the system
automatically goes into Gouge mode and sets the amperage to 65 A.
 It records use data for the Hypertherm cartridge and for the plasma power supply. You can
see cartridge data on the CARTRIDGE DATA screen. Refer to page 79. You can see plasma
power supply data on the POWER SUPPLY DATA screen. Refer to page 156.
 It adjusts the gas pressure to the correct settings for your Hypertherm cartridge and torch.

When the system is in smart mode and you use a
Hypertherm cartridge with a SmartSYNC torch, the system
process icon (at right) shows on the status screen.
Basic mode
When the system is in basic mode, it does not set the operating mode or the output current (A) for
you. You must adjust those settings manually.
System behavior also changes in the following ways:
 The system does not record data on pilot arcs or arc transfers for the cartridge or for the
plasma power supply.
 Cartridge end-of-life detection is disabled when the output current (A) is below 55 A for any
type of Hypertherm cartridge.
 The fault LED on the hand torch flashes yellow for as long as the system is in basic mode.

Hypertherm SYNC Powermax 65 Specifications

General

Brand	Hypertherm
Model	SYNC Powermax 65
Category	Welding System
Language	English