108 VL1500K5 (’05-MODEL)
THROTTLE BODY REASSEMBLY
Reassemble the throttle body in the reverse order of disassem-
bly. Pay attention to the following points:
• With the STV fully open, install the STP sensor
1 and tighten
the STP sensor mounting screw to the specified torque.
NOTE:
* Apply thin coat of the engine oil to the new O-ring.
* Align the secondary throttle shaft end
A with the groove
B of
STP sensor.
* Apply SUZUKI SUPER GREASE “A” to the secondary throttle
shaft end
A if necessary.
( 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
# 09930-11950: Torx wrench
&
STP sensor mounting screw: 3.5 N·m (0.35 kgf-m, 2.5 lb-ft)
NOTE:
* Make sure the STP valve open or close smoothly.
* If the STP sensor adjustment is necessary, refer to page 110
for STP sensor setting procedure.
• With the throttle valve fully closed, install the TP sensor
2
and tighten the TP sensor mounting screw to the specified
torque.
NOTE:
* Apply thin coat of the engine oil to the new O-ring.
* Align the throttle shaft end
C with the groove
D of TP sensor.
* Apply SUZUKI SUPER GREASE “A” to the throttle shaft end
C if necessary.
( 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
# 09930-11950: Torx wrench
& TP sensor mounting screw:
3.5 N·m (0.35 kgf-m, 2.5 lb-ft)
NOTE:
* Make sure the throttle valve open or close smoothly.
* TP sensor setting procedure. (!Page 36)
SAMPLE
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