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VL1500K5
Suzuki VL1500K5 User Manual
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VL1500
K5
(’05-M
OD
EL
) 29
FI SY
ST
EM
PAR
TS LO
C
A
TI
ON
ECM
A
S
pee
dom
eter
H
Ge
ar po
si
ti
on s
wi
t
ch
B
S
ta
r
t
er rel
ay
I
HO2
sens
o
r (HO
2S)
[For E-02
, 19
, 24
]
C
Sta
r
ter
mo
tor
J
Cranksh
aft posit
ion sensor (CKPS)
D
Intak
e air pressure sensor #1 (IAPS)
K
Fuel
injec
tor #
2 (
FI)
E
Fue
l pum
p r
elay (FP R
EL
A
Y
)
L
Fuel
injec
tor #
1 (
FI)
F
Fue
l pump
M
Ign
ition c
oil #1
(IG
CO
IL
)
G
Tip-
ov
er s
ens
or (TOS)
SAMPLE
29
31
Table of Contents
Table of Contents
2
Country and Area Codes
3
Abbreviations Used in this Manual
4
Specifications
6
Periodic Maintenance Chart
8
Periodic Maintenance Schedule
8
Fuel Hose
9
Engine Idle Speed
9
Maintenance and Tune-Up Procedures
9
Throttle Cable Play
10
Throttle Valve Synchronization
11
Exhaust Pipe Bolts and Muffler Bolts
12
Chassis Bolts and Nuts
13
Engine Components Removable with Engine in Place
14
Engine Removal and Installation
15
Engine Installation
17
Engine Disassembly and Reassembly
18
Engine Components Inspection and Servicing
19
Precautions in Servicing
20
Electrical Circuit Inspection Procedure
23
Fi System Technical Features
27
Injection Stop Control
28
Fuel Delivery System
29
Fi System Parts Location
30
Fi System Wiring Diagram
32
Ecm Terminal
33
Self-Diagnosis Function
34
Dealer Mode
35
Tps Adjustment
37
Fail-Safe Function
38
Fi System Troubleshooting
39
Visual Inspection
40
Use of Sds Diagnostic Procedures
42
Show Data When Trouble
44
Displaing Data at the Time of Dtc
44
Malfunction Code and Defective Condition
45
Fuel System
94
Fuel Pressure Inspection
95
Fuel Pump Inspection
96
Fuel Pump Relay Inspection
97
Fuel Pump Disassembly
100
Fuel Mesh Filter Inspection and Cleaning
101
Throttle Body
103
Air Cleaner Box Removal
104
Throttle Body Removal
105
Throttle Body Disassembly
106
Throttle Body Cleaning
108
Throttle Body Reassembly
109
Throttle Body Installation
111
Stp Sensor Adjustment
111
Fuel Injector Removal
112
Fuel Injector Inspection
112
Fuel Injector Installation
112
Fast Idle
113
Fast Idle Adjustment
113
Sensors
119
Ckp Sensor Inspection
120
Iat Sensor Inspection
120
To Sensor Inspection
121
Exterior Parts
122
Front Fork
123
Removal and Disassembly
124
Location of Electrical Components
128
Charging System
130
Automatic Decompression System/Starter System and Side-Stand Ignition Interlock System
132
Ignition System
134
Speedometer
139
Relays
142
Switches
143
Battery
144
Wiring Harness, Cable and Hose Routing
145
Front Brake Hose Routing
149
Rear Brake Hose Routing
150
Exterior Parts Installation
154
Brake Pedal Installation
157
Special Tools
158
Tightening Torque
159
Service Data
160
Drive Train
163
Oil Pump
163
Battery
165
Headlight
165
Spark Plug
165
Brake Light/Taillight
166
High Beam Indicator Light
166
Neutral Indicator Light
166
Oil Pressure Indicator Light
166
Position/Parking Light
166
Speedometer Light
166
Turn Signal Indicator Light
166
Tire Pressure
167
Emission Control Systems
169
Crankcase Emission Control System
170
Noise Emission Control System
172
Pair (Air Supply) System Inspection
173
Pair (Air Supply) System Diagram
175
Pair (Air Supply) System Hose Routing
176
Heated Oxgen Sensor (Ho2S) Inspection (for E-02, 19, 24)
177
Wiring Diagram
178
5
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Suzuki VL1500K5 Specifications
General
Brand
Suzuki
Model
VL1500K5
Category
Motorcycle
Language
English
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