VL1500K5 (’05-MODEL) 1
CONTENTS
VL1500K5 (’05-MODEL)
© COPYRIGHT SUZUKI MOTOR CORPORATION 2004
This manual describes service specifications, service data and servicing procedures which dif-
fer from those of the VL1500K4 (’04-model).
NOTE:
• Any differences between the VL1500K4 (’04-model) and VL1500K5 (’05-model) in
specifications and service data are indicated with an asterisk mark (*).
• Please refer to the VL1500 service manual for details which are not given this manual.
ABBREVIATIONS USED IN THIS MANUAL .................................................... 3
SPECIFICATIONS ............................................................................................. 5
PERIODIC MAINTENANCE SCHEDULE ......................................................... 7
MAINTENANCE AND TUNE-UP PROCEDURES ............................................ 8
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE ................ 13
ENGINE REMOVAL AND INSTALLATION ...................................................... 14
ENGINE DISASSEMBLY AND
REASSEMBLY .................................................................................................. 17
ENGINE COMPONENTS INSPECTION AND SERVICING .............................. 18
PRECAUTIONS IN SERVICING........................................................................ 19
FI SYSTEM TECHNICAL FEATURES .............................................................. 26
FUEL DELIVERY SYSTEM ............................................................................... 28
FI SYSTEM PARTS LOCATION ....................................................................... 29
FI SYSTEM WIRING DIAGRAM........................................................................ 31
ECM TERMINAL................................................................................................ 32
SELF-DIAGNOSIS FUNCTION ......................................................................... 33
FAIL-SAFE FUNCTION..................................................................................... 37
FI SYSTEM TROUBLESHOOTING................................................................... 38
FUEL SYSTEM .................................................................................................. 93
THROTTLE BODY.............................................................................................102
SENSORS..........................................................................................................118
EXTERIOR PARTS............................................................................................121
FRONT FORK....................................................................................................122
LOCATION OF ELECTRICAL COMPONENTS ................................................127
CHARGING SYSTEM........................................................................................129
AUTOMATIC DECOMPRESSION SYSTEM/STARTER SYSTEM AND
SIDE-STAND IGNITION INTERLOCK SYSTEM ..............................................131
IGNITION SYSTEM ...........................................................................................133
SPEEDOMETER................................................................................................138
RELAYS.............................................................................................................141
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