6. Engine Removal
6-1
Precautions in Operation ......................6-1
Engine Removal – Carburetor Model ...6-2
Engine Removal – EFi Model ................6-6
Engine Hanger..................................... 6-11
Engine Hanger Rubber Bush ............. 6-12
Engine Installation.............................. 6-13
Precautions in Operation
General Information
z The engine has to be supported with special service tools that can be lifted or adjustable.
z The following parts can be serviced as engine mounted on frame.
z Carburetor.
z Cylinder head, cylinder, and piston.
z Driving pulley, driving belt, clutch, and driving disc assembly.
z Final gear reduction mechanism.
Specification
Item Capacity
Replacement 800 c.c.
Engine oil capacity
Disassembly 1000 c.c.
Replacement 100 c.c.
Gear oil capacity
Disassembly 110 c.c.
Engine & radiator 780 c.c.
Reservoir 420 c.c. AS indicator shown
Coolant capacity
Total 1200 c.c.
Torque Value
Engine mounting bolt 4.0~5.0kgf-m
Engine hanger bolt 3.5~4.5kgf-m
Rear shock absorber connection bolt(under) 2.4~3.0kgf-m
Engine hanger stopper nut 1.8~2.2kgf-m
Engine bracket nut 4.0~5.0kgf-m
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