15. Brake System
15-6
Air Bleed
1. Tightly hold the brake lever and open the
drain valve around 1/4 turns, and then
close the valve.
CAUTION
2. Slowly release the brake lever, and wait for a
few seconds until it reaches its top position.
3. Repeat the steps 1 and 2 until there is no air
bubble at the end of the hose.
4. Tightly close the drain valve.
5. Make sure the brake fluid is in the UPPER
level of the master cylinder, and refill the
fluid if necessary.
6. Cover the cap.
Brake Caliper
Place a container under the brake caliper, and
loosen the brake hose bolt and finally remove
the brake hoses.
CAUTION
Remove the bolt cap and loosen the lining guide
bolts.
Remove two calliper bolts and the calliper.
Brake Caliper Installation
Install the brake caliper and tighten the attaching
bolts securely.
Torque: 3.3 kg-m
CAUTION
Tighten the lining guide bolt.
Torque: 1.8 kg-m
Install bolt cap.
Torque: 1.0 kg-m
Use two seal washers and hose bolts to lock the
hose and brake calliper in place.
Torque: 3.5 kg-m
Refill up the brake fluid to the reservoir and
make necessary air bleeding.
• Do not release the brake lever before
the drain valve is closed.
• Always check the brake fluid level when
carrying out the air bleeding procedure
to avoid air enter into the system.
Do not spill brake fluid on painted surfaces.
Drain hose
Air bubble
Drain valve
Brake
hose bolt
Caliper bolt
Collar bolt
z Use M8 x 35 mm flange bolt only.
z Long bolt will impair the operation of
brake disc.
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