EM-109
ENGINE MECHANICAL Cylinder Block
6. INSTALL THRUST WASHERS
(a) Push the crankshaft toward the front (rear) side.
(b) Install the thrust washers to the No.4 main journal
position of the cylinder block with the oil grooves
facing outward.
7. INSTALL MAIN BEARING CAP
A. Install main bearing cap on cylinder block
(a) Remove any old packing (FIPG) material and be
careful not to drop any oil the contact surfaces of the
main bearing cap and cylinder block.
• Thoroughly clean all components to remove all the loose
material.
• Using a non-residue solvent, clean both sealing surfaces.
(b) Apply seal packing to the cylinder block as shown in
the illustration.
Seal packing: Part No. 08826-00080 or equivalent
• Install a nozzle that has been cut to a 5 mm (0.20 in.)
opening.
• Parts must be assembled within 5 minutes of application.
Otherwise the material must be removed and reapplied.
• Immediately remove nozzle from the tube and reinstall
cap.
B. Install main bearing cap bolts
HINT:
• The main bearing cap bolts are tightened in two progres-
sive steps.
• If any of the main bearing bolts break or deform, replace
them.
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