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Xantrex SW Plus 2524 User Manual

Xantrex SW Plus 2524
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Optional Equipment
976-0043-01-02 3–43
Emergency Power Off (EPO)
The Sine Wave Plus has an EPO communications port that is designed to
allow a disconnect switch, using an RJ11-type jack, to function as an
emergency shutoff switch. Many different switches are available for this
purpose. Consult your local system designer or qualified technician for
specific installation instructions.
See Appendix G, “Emergency Power Off Switches” for additional
information about this feature and how to prepare a cable for it.
EPO Port
The EPO switch is connected to the Sine Wave Plus with a telephone cord
(RJ11 type connector) to the dedicated EPO port on the AC (left) side of
the inverter.
Important: The purpose of an EPO is to provide fire fighters and other
emergency personnel a means to turn off all sources of power to a building prior to
entering. For this reason, it is imperative to locate the remote EPO switch close to
other sources of power which may enter your building. For example, if your
building is serviced by utility and inverter, then the EPO should be located next to
the utility meter.
Figure 3-25
Connecting the EPO
AC End of Inverter
Emergency Power
Shut Off Switch
EPO Port

Table of Contents

Questions and Answers:

Xantrex SW Plus 2524 Specifications

General IconGeneral
BrandXantrex
ModelSW Plus 2524
CategoryInverter
LanguageEnglish

Summary

About Xantrex

Trademarks

Defines trademarks and registered trademarks of Xantrex International.

Notice of Copyright

States copyright information for the Owner's Manual.

Disclaimer

Outlines Xantrex's warranty limitations and user responsibilities.

Contact Information

Provides telephone, fax, email, and web details for Xantrex.

About This Manual

Purpose

Explains the manual's aim: to provide explanations and procedures for the inverter/charger.

Scope

Details the manual's content, including safety, planning, and installation.

Audience

Identifies the intended reader as anyone needing to install and operate the inverter.

About this Guide

Organization

Describes the guide's structure into chapters and appendices.

Conventions Used

Explains the warning and caution symbols used throughout the guide.

Related Information

Lists additional guides and resources for installation assistance.

Important Safety Instructions

Explosive gas precautions

Provides safety guidelines for working with batteries that generate explosive gases.

FCC Information to the User

Details FCC compliance rules regarding radio frequency energy.

Introduction

Basic Features

Highlights key features like FCC compliance, power ratings, and control module.

Front Panel

Describes the features on the front of the Sine Wave Plus, including the ICM display.

AC Side

Details the ports and labels on the AC side of the Sine Wave Plus.

Emergency Power Off (EPO) Option

Explains the EPO feature for remote shutdown via a dedicated port.

Certification Label

References the safety and agency information on the unit's certification label.

DC Side

Identifies the components on the DC side, including terminals and ground lug.

Battery Temperature Sensor (BTS)

Describes the BTS function for automatic temperature compensation during charging.

Top

Details the circuit breaker, warnings label, and ratings label on the top of the unit.

System Configuration

Pre-Configuration Planning

Essential planning steps covering applications, system output, input, location, and grounding.

Location Considerations

Guidelines for selecting a suitable environment, avoiding saltwater and ensuring proximity to batteries.

Grounding Considerations

Discusses types of grounding, DC system grounding, inverter grounding, and bonding.

Battery Considerations

Covers accessibility, vented enclosures, enclosure requirements, and performance.

Wiring Considerations

Details conduit boxes, main AC distribution panel, generator disconnect, and fuses/disconnects.

Generator Considerations

Explains generator purpose, stable voltage requirements, and types of generators.

Additional/Optional Equipment Considerations

Lists optional components like AC/DC conduit boxes, fuse blocks, and status meters.

Off-Grid Applications

Describes configurations for off-grid systems, including renewable energy and generator-only.

Generator-Only Systems

Details single-inverter configurations for systems powered solely by a generator.

Dual-Inverter Configurations (240 Vac)

Explains how to series-stack inverters for 240 Vac output and multi-wire branch circuits.

On-Grid Applications

Covers combining utility power with renewable energy or generators for backup.

Energy Management

Describes features for controlling utility power, peak load management, and time-of-use billing.

Time-of-Use (TOU) Metering

Explains how the inverter can manage energy usage based on utility peak and off-peak rates.

AC Load Support

Details how the inverter uses battery power to assist utility or generator during heavy load demands.

Renewable Energy with Grid Backup (BX Mode)

Describes operating independently of the grid but using it for backup when battery voltage is low.

Installation

Pre-Installation

Covers essential pre-installation steps: reading instructions, obtaining permits, and tools.

Mounting

Provides instructions for shelf-mounting and wall-mounting the inverter unit securely.

DC Wiring

Details DC wiring procedures including battery preparation, grounding, and connections.

Procedure for Single Inverter Systems

Step-by-step guide for connecting the battery bank to a single inverter.

Procedure for Dual-Inverter Systems

Step-by-step guide for connecting the battery bank to dual inverters.

AC Wiring

Covers AC wiring, including accessing terminal blocks and wiring for single inverter systems.

Install AC Output Wiring to the Inverter AC Distribution Panel

Instructions for installing the AC output wiring to the inverter panel (subpanel).

Install Generator Wiring to the Inverter

Details for installing generator wiring, including disconnect switch recommendations.

Install Utility Wiring to the Inverter Input (On-Grid Applications only)

Procedure for connecting utility wiring to the inverter's AC1 GRID input.

Optional Equipment

Information on optional accessories like stacking cables, remote monitors, and ALM.

Installing the ISC-S Cable

Instructions for installing the Inverter Stacking Control – Series (ISC-S) cable.

Remote Monitoring Options

Details on using remote ICM or ICA for controlling and monitoring the Sine Wave Plus.

Auxiliary Load Module (ALM)

Explains the ALM's function for controlling auxiliary loads based on battery voltage.

Emergency Power Off (EPO)

Describes the EPO feature for emergency shutdown via a remote switch.

Functional Test

Basic Functional Test

Steps to complete a basic functional test, including connection checks and power application.

Turning ON the Inverter

Procedure for turning on the inverter and interpreting the INVERT LED status.

AC Voltage Check

Steps to verify AC voltage output and neutral-to-ground bond.

Confirming Battery Charger Operation

Checks to confirm the battery charger is functioning correctly via LED indicators.

Confirming Inverter Operation

Procedure to verify inverter operation by disconnecting AC input power.

Navigation

Navigating the Sine Wave Plus

Guidance on accessing and understanding the ICM menus for setup and operation.

The Inverter Control Module (ICM)

Description of the ICM's location, features, and programming capabilities.

Display contrast

Instructions on how to adjust the display contrast using a small screwdriver.

Push-buttons

Overview of the nine push-buttons for accessing menus and functions.

Menu Heading Buttons

Explains the function of buttons used to navigate between menu headings.

Menu Item Buttons

Describes buttons used to move between menu items within a heading.

Set Point Buttons

Details how SET POINT buttons adjust parameter values or select modes.

Reset Factory Defaults

Procedure for restoring the unit to its original factory default settings.

Menu Map

Explanation of the menu system structure: headings, items, and set points.

Basic Setup Programming

Basic Setup Summary

Provides default settings for Basic Setup Menu items and cross-references.

Before You Begin Programming

Lists pre-requisites like voltage levels and charging parameters before programming.

Basic Setup Process

Outlines the sequence for programming: Time of Day, Inverter, Charger, and Grid Usage.

Accessing the Basic Setup Menu

Step-by-step guide on how to navigate to the Basic Setup Menu using the ICM buttons.

Menu Item Descriptions

Detailed explanations of menu items related to Time of Day, Inverter, and Battery Charging.

11E Search Watts (SRCH)

Sets inverter's search sensitivity to conserve battery power when AC is not required.

Battery Charger Functions

Explains how the inverter operates as a battery charger and the importance of charging parameters.

Multi-Stage Charging Process

Describes the three stages of battery charging: Bulk, Absorption, and Finish.

Equalize Charging the Batteries

Explains the purpose and cautions for equalize charging to remove sulfate buildup.

12 Battery Charging Menu

Details menu items for programming battery charging parameters like finish stage and voltage.

12E Max Charge Amps AC

Sets the maximum AC amperage provided to the charger for battery voltage adjustment.

12F Bulk Done Amps AC

Sets the AC current threshold for transferring from Absorption to Finish Charging.

13 AC Inputs Menu

Establishes voltage and current limits for AC power usage from grid or generator.

14 Save/Restore Settings Menu

Provides options to save, restore, or reset configuration settings to factory defaults.

Advanced Setup

Advanced Setup Summary

Provides default settings for Advanced Setup Menu and cross-references.

Before You Begin Advanced Programming

Explains advanced application programming: Silent Setup, Grid Usage, and Auxiliary Loads.

Accessing the Advanced Setup Menu

Step-by-step guide to access the Advanced Setup Menu via the ICM buttons.

Menu Item Descriptions

Details menu items for Silent Setup, Grid Usage, Battery Transfer, and ALM Relays.

Generator Starting Scenarios

Configuring the inverter to start and stop generators manually or automatically.

Manual Generator Control

Describes manually starting generators using the ON/OFF menu item.

Automatic Generator Control

Explains automatic generator start/stop based on AC current, battery voltage, or time.

24 Generator Timers Menu

Sets generator start/stop times, quiet time, exercise time, and cooldown period.

25 Gen Starting Details Menu

Sets generator starting parameters based on generator type and cranking requirements.

26 Gen Auto Run Setup Menu

Configures generator start based on AC current or battery voltage thresholds.

27 Save/Restore Settings Menu

Provides options to save, restore, or reset configuration settings to factory defaults.

Operation

Operating the Sine Wave Plus

Guide to operating the inverter using the User Menu, including startup checks.

Operational Status Indicators

Explains how LED indicators and User Menu Headings display system status.

Inverter Operation Status (Yellow)

Details the INVERT LED status for operational modes like Search and Standby.

AC Input Status (Green)

Describes the AC1 (grid) and AC2 (generator) LEDs indicating AC power status.

Charge Status (Yellow and Green)

Explains the BULK and FLOAT charge LEDs for battery charging status.

Operational Status Indication (Red and Yellow)

Details the ERROR and STATUS LEDs for indicating errors and special conditions.

Error LED Reset

Instructions to reset the inverter after resolving an error condition.

STATUS LED (Yellow)

Explains the STATUS LED indications for various modes and conditions.

LED Summary Table

Summarizes the meaning of each LED indicator (OFF, ON, FLASHING).

The User Menu Summary

Provides a comprehensive list of User Menu items, their ranges, and default settings.

01 Inverter ON/OFF Menu

Controls inverter startup and shutdown functions with options like OFF, SRCH, ON, and CHR.

02 Generator ON/OFF Menu

Manages generator control, including manual ON/OFF and automatic start parameters.

02A Generator

Provides set points for generator control: OFF, AUTO, and ON.

03 Time Of Day Menu

Displays current time, software revision, system info, and Xantrex contact details.

Press Reset for Factory Defaults

Resets all system settings to factory defaults, excluding the system clock.

04 Meters Menu

Provides read-only information on system performance: voltage, current, frequency, temperature.

05 Error Causes Menu

Helps determine the cause of detected inverter errors by listing specific error conditions.

Troubleshooting

Inverter Troubleshooting

Provides solutions for common inverter problems like no power or intermittent operation.

Battery Charger Troubleshooting

Troubleshooting steps for issues like flashing LEDs, charger drop-off, or low charger output.

Error Causes

Table referencing error messages from the 05 Error Causes Menu for problem diagnosis.

Inverter Specifications

Electrical Specifications

Detailed electrical specifications including input/output voltage, current, and frequency.

Mechanical Specifications

Provides physical specifications like operating temperature, dimensions, and weight.

Theory of Operation

Explains the patented inverter design, waveform production, and operating modes.

Power Versus Efficiency

Discusses inverter efficiency curves and factors affecting performance at different load levels.

Inverter Capacity versus Temperature

Details how ambient temperature affects the inverter's derating and surge capability.

Time versus Current

Graphs illustrating the inverter's operating range based on load current and time.

Configuration Settings

User Menu Settings

Lists User Menu items, available set points, default settings, and user configuration space.

Basic Setup Menu

Provides Basic Setup Menu items, set points, and default settings for each model.

Advanced Setup Menu

Lists Advanced Setup Menu items, set points, and default settings for user configuration.

Battery Information

Introduction

General information about battery types, ratings, and recommendations for inverter applications.

Battery Types

Describes deep-discharge and starting battery types, including FLA, Gel, AGM, NiCad, and NiFe.

Understanding Battery Capacity Ratings

Explains battery capacity ratings like discharge rate, calculation, and CCA rating.

Battery Bank Sizing

Covers designing battery banks for depth of discharge and days of autonomy.

Understanding Amp-hour Requirements

Guides on estimating battery bank needs by calculating power consumption and amp-hours.

Calculating Amp Hours

Provides steps and considerations for calculating total amp-hours based on loads and time.

Battery Configurations

Explains wiring methods: Series, Parallel, and Series-Parallel for battery banks.

Wiring Batteries in Series

Details the steps for wiring batteries in series to increase voltage.

Wiring Batteries in Parallel

Explains how parallel wiring increases battery string current and extend run times.

Battery Connections for Stacked Inverters

Describes how to connect batteries for stacked inverter configurations.

Battery Maintenance

Guidelines for setup and maintenance, including charging rates and terminal care.

Equalization Charging

Explains the purpose and cautions for equalize charging to remove sulfate buildup.

General Maintenance

Covers battery maintenance tasks like checking water levels, cleaning terminals, and torqueing connections.

State of Charge

Guidance on checking the battery's state of charge using voltage measurements.

Generators

Two-Wire Start Circuits

Describes two-wire starting generators, their ease of control and built-in protection circuits.

Three-Wire Start Circuits

Explains three-wire start systems, their potential limitations, and manufacturers like Honda and Onan.

Honda™ 3-Wire Type Generators

Details the RUN/START/OFF sequence for Honda generators and relay mapping.

Onan™ 3-Wire Type Generators

Describes the three-position switch control for Onan generators and relay functions.

3-2 Wire Converters

Presents 3-to-2 wire converters as an option for three-wire start generators.

Over-Charge Protection

Overvoltage Protection using a Charge Controller

Explains how charge controllers prevent battery over-voltage and damage from overcharging.

Diversion Load Control

Describes diversion load controllers to prevent generator over-spinning when DC loads are removed.

Multi-wire Branch Circuit Wiring

Multi-wire Branch Circuits

Discusses the safety problem of installing 120 Vac inverters in 120/240 Vac panels.

Identifying Multi-wire Branch Circuits

Explains how to identify multi-wire branch circuits by inspecting load center wiring.

Correcting Multi-wire Branch Circuit Wiring

Presents options like rewiring or using autotransformers to fix multi-wire branch circuits.

Emergency Power Off Switches

The Purpose of an EPO switch

Explains how EPO switches provide a shutdown solution for emergency situations.

How to use the EPO Port for an EPO Switch

Diagrams showing how to modify a cable to connect an EPO switch to the inverter.

Glossary

Glossary of Terms

Defines technical terms, abbreviations, and acronyms used in the manual.

Warranty and Product Information

Warranty

Covers warranty terms, what Xantrex will do, and how to get service.

What does this warranty not cover?

Details exclusions from the limited warranty, including misuse and unauthorized repairs.

Disclaimer

States Xantrex's exclusive warranty and limitation of liabilities.

Exclusions

Lists conditions where implied warranties may be limited or excluded by law.

Warning: Limitations On Use

Specifies limitations, particularly regarding use with life support or medical equipment.

Return Material Authorization Policy

Outlines the process for obtaining an RMA and shipping products for service.

Return Procedure

Details on packaging, including required items and shipping instructions.

Out of Warranty Service

Describes service options and fees for products outside the warranty period.

Information About Your System

Provides fields to record system details for customer service reference.

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