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ViO38-6
Yanmar ViO38-6 User Manual
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4
I
DENTIFICATION
OF
IMPORTANT
PARTS
4.1
General
view
of
the
machine
A = Right
B = Left
C = Front
D = Rear
1 = Blade
2 = Boom cylinder
3 = Bucket
4 = Axes
5 = Bucket link
6 = Arm
7 = Bucket cylinder
8 = Arm cylinder
9 = Boom
10 = Locking lever
1
1 = Sprocket wheel
12 = Support roller
13 = T
rack roller
14 = Idle wheel
15 = Canopy
16 = Boom headlamp
17 = Boom base
18 = Boom rotation cylinder
19 = T
rack
20 = Blade cylinder
13
29
31
Table of Contents
Table of Contents
11
A Description and Illustration of the Machine
18
Applications and Regulations
20
Applications
20
Warranty
20
Driving Permits
20
Lifting
20
Identification Plates
21
Machine Serial Number Plate
21
Engine Serial Number Plate
21
EPA Information Plate
21
Spare Parts Order and Intervention Request
22
Warning Labels
24
Location of the Warning Adhesive Labels
24
Explanation of the Warning Adhesive Labels
26
Identification of Important Parts
30
General View of the Machine
30
Commands and Switches
31
Description of the Driving Position
32
Operator Display Station
32
Indicator Lights
32
Clock
34
Time Counter
34
Diesel Gauge
34
Cooling Fluid Temperature Indicator
35
Preheating Light
35
Navigation Keys
36
Information and Error Icons
36
Switches
38
Start Key
39
Headlight Switch
39
Horn
40
Windscreen Wiper Switch and Windscreen Wiper
40
Ventilation Switch
40
Engine Rate Setting
41
Engine Slow down Switch
41
Eco Mode Switch
41
Engine Stop Switch
41
2Nd Gear Switch
42
Interior Lighting Switch
42
Joysticks and Pedals
43
Locking Lever
44
Right Command Lever
44
3Rd Hydraulic Circuit Control (P.T.O. 1)
45
Left Command Lever
45
Travel Levers and Pedals
46
Blade Lever
47
Protection of Pedals
48
Boom Rotation Pedal
48
Power Socket
48
Driver's Seat
49
Seat Support Cover
50
Location for the Tools and User Manual
50
Toolkit
50
User Manual
51
Fuses
51
Fusebox
51
Ash Tray
54
Cabin
54
Cab Side Door
55
Upper Windscreen
56
Lower Windscreen
57
Right Hand Cab Window
57
Headlights
58
Operation of the Air Conditioning
60
Covers
61
Bonnet
61
Cover B
62
Cover R
63
Rear Cover
63
Heating Valve
64
Options
65
PTO Line 1
65
Circuit Breaker
66
Lifting Kit
67
Lifting Ring
68
Safety Valves
68
Overload Switch
68
Lifting Tables
69
Air Conditioning
69
Quick Hitch
69
Mechanical Quick Hitch
70
Mechanical Quick Hitch RETROMATIC MORIN
71
Mechanical Quick Hitch CSERI
73
B Operating Instructions
74
Basic Precautions
76
Comply with Your Workplace's Safety Rules
76
Put the Safety Mechanisms in Place
76
Wear Suitable Clothing and Protective Equipment
76
Do Not Drive under the Influence of Alcohol, Drugs or Medication
77
Provide Adequate Ventilation When Working in an Enclosed Space
77
Protect Plants from Hot Air and Exhaust Fumes
77
Keep Fuel and Oil Away from Sparks
78
Avoid Removing the Caps When the Temperatures Are High
78
Avoid Crush Injuries Due to Accessories
78
Have an Extinguisher and a First Aid Kit
79
Avoid any Unauthorised Modifications
79
Precautions for Optional Parts and Tools
79
Warning Concerning the Cab Windows
80
Cabin's Emergency Exit
80
Air Conditioning System
80
Usage Precautions
81
Precautions before Starting the Engine
81
Make Sure that Your Workplace Is Safe
81
Clean the Machine
82
Check the Safety Structures
83
Check the Position of the Blade
83
Accessing the Machine
84
Fasten Your Safety Belt and Adjust the Rearview Mirror(S)
84
Movement Precautions
85
Machine's Danger Zone
85
Movement and Accessories
85
Driving the Machine on a Slope
86
Precautions for Using the Equipment
86
Working Precautions
87
Dangerous Tasks
88
Working Near Electricity Lines
89
Working Near Obstacles
89
Emergency Stop and Securing the Machine
90
Working on a Slope
90
Working in an Area Covered with Snow
90
Working on Unstable Ground
91
Working in a Submerged Area
91
Working in a Muddy Area
92
Working in an Area with Reduced Visibility
92
Parking Precautions
93
Precautions for the Accessories
94
Precautions for Using Optional Accessories
95
Precautions for the Battery
96
Precautions for the Engine
97
Checks before Starting the Machine
98
Overall Visual Inspection
98
Checking and Topping up the Level of Cooling Fluid
99
Checking and Topping up the Engine Oil Level
100
Checking and Topping up the Fuel Level
101
Checking and Topping up the Hydraulic Oil Level
102
Checks after Start-Up
105
Checks after Use
106
Operator LCD Display Station Interfaces
107
Indication of Functions
107
User Interface
108
Maintenance Interface
108
Machine Usage Management Interface
110
Configuration Interface
111
Using the Machine in Cold Weather
112
Preparation for Use in Cold Weather
112
Starting in Cold Weather
112
Precautions after Use
113
When Cold Weather Is over
113
Rubber Tracks
114
Correct Use of Rubber Tracks
114
Comparison between Rubber Tracks / Steel Tracks
114
Rubber Track Warranty
114
Precautions for Using Rubber Tracks
115
Track Maintenance
116
Track Replacement
116
Handling the Bucket
117
Machine Stability When Using with a Bucket or an Accessory
117
Compatible Accessories
119
Operation of the Retro Bucket
121
Digging Trenches
121
Loading
121
Hydraulic Hammer SOCOMEC
122
Handling of Accessories
123
Accessory Change by Direct Coupling
124
Dismantling the Accessory
124
Mounting the Accessory
125
Loading Bucket
126
Load Lifting
127
Implementing the 3Rd Hydraulic Circuit
128
Description
128
3Rd Circuit Selector
128
Mounting the Accessory
129
Precautions for Using the Accessory
129
Transporting the Machine
130
Loading/Unloading the Machine
130
Precautions for Loading/Unloading the Machine
130
Procedure
131
Immobilising the Machine on the Truck
131
Tying down the Machine
132
Slinging the Machine
134
Detecting Anomalies
135
Phenomena that Do Not Constitute Faults
135
Engine
136
Electrical Equipment
137
Machine Structure
138
If the Battery Is Discharged
139
Precautions for Connecting and Disconnecting the Starter Cables
139
Connecting the Starter Cables
139
Starting the Engine
140
Disconnecting the Starter Cables
140
Charging the Battery
141
Towing the Machine
142
C Periodic Maintenance Programme
144
Periodic Inspections and Upkeeps
146
Maintenance Precautions
148
Precautions before Maintenance
148
Removing the Residual Pressure
148
Place a Warning Label
148
Establish a Safety Perimeter
149
Keep the Machine Clean
149
Precautions During Maintenance
150
Oil and Grease
150
Tools
150
Parts
150
Dismantling the Accessory
151
Working under the Machine
151
Lighting
151
Battery
151
Hoses
152
Radiator Ventilator
152
Soldering
152
Waste Processing
152
Recommended Greases and Fluids
153
First Maintenance
154
After the First 50 Hours of Service
154
After the First 250 Hours of Service
154
List of Periodic Inspections and Maintenance Operations
155
Maintenance by the Operator
158
Daily Maintenance
158
Checking the Machine before Use
158
Checks after Using the Machine
158
Checking the Commands
158
Checking the Seat
158
Greasing Points
159
Cleaning the Separator/Decanter
160
Purging the Fuel Tank
161
Checking the Hydraulic Hoses
161
Visual Inspection of the Fuel Hoses
161
Maintenance Every 50 Hours
161
Greasing the Pin and Rotation Crown
161
Maintenance Every 15 Days
162
Checking the Air Conditioning/Heating System
162
Non Periodic Maintenance
162
Fuse Replacement
162
Top up the Windscreen Washer Fluid
163
Replacing the Windscreen Wiper
163
Accessory State Check
163
Rubber Track Maintenance
163
Checking the Condition of the Tracks
163
Track Replacement
164
Tension Check
165
Increasing the Tension
166
Releasing the Tension
167
Steel Track Maintenance
168
Checking the Condition of the Tracks
168
Track Replacement
168
Tension Check
168
Increasing the Tension
169
Releasing the Tension
170
Maintenance by the Dealer
171
D Conservation and Storage
172
Conservation
174
Storage
174
Recommissioning
176
E Technical Data
178
Specifications
181
Working Dimensions
181
Noise Emitted by the Machine
182
Vibrations Emitted by the Machine
183
F Lifting Capacities
184
Lifting Vio38-6 Canopy
186
Lifting Cabin
187
Appendices
188
A List of Error Codes Displayed on the Operator Display Station
189
B Control Sheets to be Photocopied
191
C Notes
196
D Lashing Record
197
Index
198
5
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Yanmar ViO38-6 Specifications
General
Brand
Yanmar
Model
ViO38-6
Category
Excavators
Language
English
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