ABB IRB 660 User Manual

Table of contents
9Overview of this manual ...................................................................................................................
16Product documentation ....................................................................................................................
18How to read the product manual ......................................................................................................
191 Safety
191.1 Safety information .............................................................................................
191.1.1 Limitation of liability .................................................................................
201.1.2 Requirements on personnel ......................................................................
211.2 Safety signals and symbols .................................................................................
211.2.1 Safety signals in the manual ......................................................................
231.2.2 Safety symbols on manipulator labels .........................................................
291.3 Robot stopping functions ....................................................................................
301.4 Installation and commissioning ............................................................................
331.5 Operation ........................................................................................................
331.5.1 Unexpected movement of robot arm ...........................................................
341.6 Maintenance and repair ......................................................................................
341.6.1 Maintenance and repair ............................................................................
371.6.2 Emergency release of the robot axes ..........................................................
381.6.3 Brake testing ..........................................................................................
391.7 Troubleshooting ................................................................................................
401.8 Decommissioning ..............................................................................................
412 Installation and commissioning
412.1 Introduction to installation and commissioning .......................................................
422.2 Unpacking .......................................................................................................
422.2.1 Pre-installation procedure .........................................................................
462.2.2 Working range and type of motion ..............................................................
482.2.3 Risk of tipping/stability .............................................................................
492.2.4 The unit is sensitive to ESD .......................................................................
502.3 On-site installation ............................................................................................
502.3.1 Lifting robot with fork lift ...........................................................................
552.3.2 Lifting robot with roundslings ....................................................................
582.3.3 Lifting robot with lifting slings ....................................................................
602.3.4 Manually releasing the brakes ...................................................................
622.3.5 Lifting the base plate ................................................................................
632.3.6 Securing the base plate ............................................................................
682.3.7 Orienting and securing the robot ................................................................
712.3.8 Fitting equipment on robot .......................................................................
752.3.9 Signal lamp (option) .................................................................................
762.3.10 Loads fitted to the robot, stopping time and braking distances .........................
772.4 Restricting the working range ..............................................................................
772.4.1 Axes with restricted working range .............................................................
782.4.2 Mechanically restricting the working range of axis 1 ......................................
802.4.3 Extended working range, axis 1 (option 561-1) .............................................
812.4.4 Installation of position switch, axis 1 (option) ................................................
872.5 Robot in cold environments .................................................................................
872.5.1 Start of robot in cold environments ............................................................
882.6 Electrical connections ........................................................................................
882.6.1 Robot cabling and connection points ..........................................................
913 Maintenance
913.1 Introduction ......................................................................................................
923.2 Maintenance schedule and expected component life ...............................................
923.2.1 Specification of maintenance intervals ........................................................
933.2.2 Maintenance schedule .............................................................................
953.2.3 Expected component life .........................................................................
Product manual - IRB 660 5
3HAC025755-001 Revision: W
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Table of contents

ABB IRB 660 Specifications

General

Brand	ABB
Model	IRB 660
Category	Robotics
Language	English