jcb 215 Service Manual

57 - 1
Synchro Shuttle Gearbox
Forward/Reverse Solenoid Control Valve
Dismantling
Unscrew the knurled nut 2 and remove 'O' ring 3, withdraw
the solenoid 4 and 'O' ring 5.
Hold the solenoid valve body 6 in a vice, using the spanner
flats A, remove spindle 7 and 'O' ring 8.
Pull out actuating pin 9, spring 10, spring retainer 11, and
spool 12.
Inspect the spool and spool bore for signs of wear, nicks
scratches etc.
Assembling
Assembly is reversal of the dismantle procedure.
Renew all 'O' rings.
Lightly lubricate all parts with clean transmission fluid before
assembling.
Check that the flying leads are secure and that the
connectors are intact.
Torque Settings
Item Nm kgf m lbf ft
2 10 to 15 1 to 1.5 8 to 10
Section F Transmission
9803/3280
Section F
57 - 1
Issue 1
Service Procedures
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jcb 215 Specifications

General

Engine Power	74 hp
Rated Operating Capacity	2, 100 lbs
Lift Path	Vertical
Tipping Load	4, 200 lbs
Net Engine Power	74 hp
Width over Tires	1, 800 mm
Height to Top of Cab	2, 300 mm
Hinge Pin Height	2, 800 mm
Travel Speed	11 km/h
Travel Speed (High)	11 km/h