Kohler KDW 1603 User Manual

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CHAPTER INDEX
CHAPTER INDEX
1 - MANUFACTURER AND MOTOR IDENTIFICATION DATA .............................................................................. 10
Theidenticationplateshowninthegurecanbefounddirectlyontheengine..............................................................10
Approvaldata.....................................................................................................................................................................10
NameplateforEPArulesappliedonrocker-armcap.......................................................................................................11
Compilationexample.........................................................................................................................................................11
2 - GENERAL REMARKS AND SAFETY INFORMATION .................................................................................... 12
Generalremarksandsafetyinformation...........................................................................................................................12
Californiaemissioncontrolwarrantystatement................................................................................................................13
Yourwarrantyrightsandobligations.................................................................................................................................13
Safety
.................................................................................................................................................................................14
Limited3yearkohler

dieselenginewarranty.....................................................................................................................15
Generalservicemanualnotes...........................................................................................................................................15
Glossaryandterminology..................................................................................................................................................15
Safetyregulations..............................................................................................................................................................16
Generalsafetyduringoperatingphases...........................................................................................................................17
Safetyandenvironmentalimpact.....................................................................................................................................17
3 - TECHNICAL INFORMATION .............................................................................................................................18
Possiblecausesandtroubleshooting...............................................................................................................................18
Technicaldata....................................................................................................................................................................21
Performancediagrams..................................................................................................................................................... 22
Overalldimensions........................................................................................................................................................... 25
4 - MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING ......................................................................... 28
Routineenginemaintenance............................................................................................................................................ 28
Ordinarymaintenance...................................................................................................................................................... 28
Extraordinarymaintenance.............................................................................................................................................. 28
Lubricant........................................................................................................................................................................... 29
Prescribedlubricant.......................................................................................................................................................... 30
Coolant
...............................................................................................................................................................................31
Specicationsfuel..............................................................................................................................................................31
5 - REGULATIONS FOR LIFTING THE ENGINE ................................................................................................... 32
Regulationsforliftingtheengine...................................................................................................................................... 32
6 - DISASSEMBLY/REASSEMBLY .........................................................................................................................34
Recommendationsfordisassemblingandassembling.................................................................................................... 34
Recommendationsforoverhaulsandtuning.................................................................................................................... 34
Oil-bathaircleaner.......................................................................................................................................................... 35
Oil-bathaircleanercomponents...................................................................................................................................... 35
Dryaircleaner.................................................................................................................................................................. 35
Dryaircomponents.......................................................................................................................................................... 36
Airltercloggingindicator................................................................................................................................................ 36
Intakemanifold.................................................................................................................................................................. 37
Exhaustmanifold.............................................................................................................................................................. 37
"V"belt.............................................................................................................................................................................. 37
Coolingfan........................................................................................................................................................................ 37
Drivingpulley(2aP.T.O.)................................................................................................................................................... 38
Tank.................................................................................................................................................................................. 38
Flywheel............................................................................................................................................................................ 38
Rockerarmcoverwithventintotheair............................................................................................................................ 39
Workshop Manual KDW 1603_2204_2204/T _ cod. ED0053029180 - 1° ed_rev. 00

Kohler KDW 1603 Specifications

General

Brand	Kohler
Model	KDW 1603
Category	Engine
Language	English