on
he
tld
:B)
J.
ft.
on
on
he
'or
to
mt
nd
id-
i1is
nd
to
,et
it
Reassembling the select
shaft
A B
c
D
J
K
L M N o
A-Bearing
holder
B-Cirelip
C-Roller
bearing
D-Cirelip
F-Gear
(32T)
G-Select
shaft
H-Gear
(15T-33T)
I-Cirel ip
E-Gear
(20T-27T)
J-Drive
shaft
(I)
Install high-low shifter in transmission case.
Grease
"0"
ring, and fit
it
to
shifter at its
portion
outside
of
the case while pushing
it
against the case.
(2) Push in the shifter all the way, fit the plate
to the case, and tighten its bolts tentatively,
leaving them finger-tight.
(3)
Fit
ball bearing (P)
to
select shaft (G), and
put
on circ1ip
to
retain the bearing (Q).
(4) Install circlip
(I)
in the hole provided in
the wall
of
transmission case
for
select shaft.
(5) While inserting select
shaft
(G)
through
the
rear end
of
transmission case,
mount
on this
shaft the following parts: gear 15T-33T (H),
gear
32T(F)
(bring their shifter fork grooves
on the front side) and gear 20T-27T (E)
(bring gear20T on the
front
side). Set shifter
in the fork grooves
of
gear 15T-33T (H).
(6)
Fit
collar
(0)
and needle bearing (N)
to
the
forward
part
of
select shaft (G), and. con-
nect
this
part
of
select shaft
to
drive shaft
(1).
Be
sure
to
oil the needle bearing (N)
before installing it.
E
TRANSMISSION SYSTEM
F
K-Oil
seal
L-Ball bearing
M-Bolt
N-Needle bearing
O-Collar
G
H
P-Ball bearing
Q-Circlip
p
Q
(7)
Install circ1ip (1) in the circ1ip groove
provided in
the
wall
of
transmission case
to
retain the ball bearing on the rear
part
of
select shaft and set
the
select shaft.
J1
[NOTE]
I I
I I
Be
sure
to
position the gears in place
as
shown. Discriminate
the
two
ends
of
the gear:
one
end
is
chamfered
but
the
other
is
not.
"Hard
shifting"
is
often
due
to
these gears positioned the
other
way
around.
(8) Move
the
installed parts by hand
to
be sure
that
select shaft
is
capable
of
smooth
5-19
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