Polaris RZR 900 2016 Service Manual

3.56
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
5. Measure each bearing journal in two locations, 90
degrees apart. Replace balance shaft if either journal
is worn below the service limit specification. If worn
past the service limit, replace the balance shaft
assembly.
MEASUREMENT
Balance Shaft Diameter (MAG & PTO):
1.4939 - 1.4946" (37.946 - 37.962 mm)
Service Limit: 1.4921" (37.900 mm)
CRANKSHAFT REMOVAL / INSPECTION
1. Perform “Crankcase Disassembly / Inspection”
procedure.
2. Perform “Balance Shaft Removal / Inspection”
procedure.
3. For ease of assembly, mark each connecting rod and
end cap.
4. Loosen, remove and discard the four connecting rod
bolts
q
. Remove the end caps from the crankshaft.
5. Carefully lift the crankshaft
w
out of the crankcase.
6. Remove the cam chain
e
, PTO main seal
r
and oil
pump drive chain
t
from the crankshaft.
7. Inspect the auxiliary sprocket
y
and crankshaft gear
u
for broken or worn teeth.
8. If the crankshaft gear is damaged, the crankshaft
assembly must be replaced.
ENGINE / COOLING SYSTEM

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English