Polaris RZR 900 2016 Service Manual

8.2
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
GENERAL INFORMATION
TORQUE SPECIFICATIONS
COMPONENT TORQUE
Ball Joint Fasteners
42 ft-lb (57 Nm)
Bearing Carrier
M12 Bolts
Lower
40 ft-lb (156 Nm) +
180°
Bearing Carrier
M10 Bolts
Upper 42 ft-lb (57 Nm)
Control Arm Fasteners
42 ft-lb (57 Nm)
Pivot Tube Fasteners
40 ft-lb (54 Nm)
Power Steering Unit Mounting
Bolts
30 ft-lb (41 Nm)
Power Steering Unit Mount
Bracket Nuts
16 ft-lb (22 Nm)
Shock Fasteners
42 ft-lb (57 Nm)
Stabilizer Bar Link
Fasteners
Front
40 ft-lb (54 Nm)
Rear
(class
8.8)
17 ft-lb (23 Nm)
Rear
(class
10.9)
31 ft-lb (42 Nm)
Stabilizer Bar
Mount Fasteners
Front
17 ft-lb (23 Nm)
Rear
40 ft-lbs (54 Nm)
Steering Rack Mounting
Fasteners
16 ft-lbs (22 Nm)
Steering Shaft to EPS Unit
Fasteners
15 ft-lbs (20 Nm)
Steering Shaft to Rack
Fasteners
48 ft-lb (65 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Tie Rod End Fasteners
30 ft-lbs (41 Nm) +
90°
Tie Rod End Jam Nuts
14 ft-lbs (19 Nm)
Tilt Shock Fasteners
7 ft-lb (10 Nm)
Wheel Lug Nuts
SPECIAL TOOLS
PART NUMBER
TOOL DESCRIPTION
2200421 Gas Shock Recharging Kit
2871351 IFP Depth Tool
2877408 Shock Spring Spanner Wrench
PU-45281–A
Shock Body Holding Tool
PU-50939
Seal Protector Sleeve
PU-51024
Shock Rod Holding Tool
PU-51039 Gas Shock Fill Tool
commercially
available
Shock Bearing Cap Removal Tool
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
STEERING / SUSPENSION

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English