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9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

9.23

6. Install wheel hub assembly, washers, and castle nut.

Torque castle nut to specification and install a new

cotter pin.

TORQUE

Castle Nut:

180 ft-lbs (244 Nm)

7. Install the front brake caliper (see Chapter 9 –

FRONT CALIPER SERVICE, page ).

8. Follow bleeding procedure outlined earlier in this

chapter.

9. Field test unit for proper braking action before putting

into service. Inspect for fluid leaks and firm brakes.

Make sure the brake is not dragging when pedal is

released. If the brake drags, re-check assembly and

installation.

FRONT CALIPER / PAD INSTALLATION

1. Lubricate mounting bracket pins

with a light film of

silicone grease and install rubber dust boots.

2. Compress mounting bracket and make sure dust

boots are fully seated. Install pads with friction

material facing each other.

CAUTION

If brake pads are contaminated with grease, oil, or

liquid soaked do not use the pads. Use only new, clean

pads.

3. Install caliper onto front hub and torque mounting

bolts

to specification.

TORQUE

Front Caliper Mount Bolt:

30 ft-lb (42 Nm)

4. Slowly pump the brake pedal until pressure has been

built up. Maintain at least 1/2" (12.7 mm) of brake

fluid in the reservoir to prevent air from entering the

brake system.

BRAKE SYSTEM

Polaris RZR 900 2016 Service Manual

Questions and Answers: