5
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
5.13
BELT INSPECTION
1. Inspect belt for hour glassing (extreme circular wear
in at least one spot and on both sides of the belt).
Hour glassing occurs when the drive train does not
move and the drive clutch engages the belt.
2. Inspect belt for loose cords, missing cogs, cracks,
abrasions, thin spots, or excessive wear. Compare
belt measurements with a new drive belt. Replace if
necessary.
3. Belts with thin spots, burn marks, etc., should be
replaced to eliminate noise, vibration, or erratic PVT
operation. See the Troubleshooting Chart at the end
of this chapter for possible causes.
BELT INSTALLATION (EBS)
NOTE
Be sure to install belt in the same direction as it was
removed.
1. With the clutch spreader tool installed (2877408),
loop the belt over the drive clutch and over the driven
clutch.
2. Rotate the driven clutch and walk the belt into the
clutch.
3. Remove the clutch spreader tool from driven clutch.
4. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
5. Install the outer clutch cover and eight screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Retaining Screws:
54 in-lb (5 Nm)
6. Install the grease fitting on the left rear upper control
arm.
BELT INSTALLATION (NON-EBS)
NOTE
Be sure to install belt in the same direction as it was
removed.
1. With the driven clutch mounting bolt
q
loosened,
loop the belt over the drive clutch.
2. Spread the sheaves on the driven clutch and rotate
the driven clutch while walking the belt into the clutch.
3. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
4. Torque the driven clutch bolt to specification.
NOTE
Driven Clutch Mounting Bolt:
55 ft-lb (75 Nm)
5. Install the outer clutch cover and eight screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Retaining Screws:
54 in-lb (5 Nm)
6. Install the grease fitting on the left rear upper control
arm.
PVT SYSTEM
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