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9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

3.99

CYLINDER HEAD WARP INSPECTION

Thoroughly clean cylinder head surface to remove all

traces of gasket material and carbon.

CAUTION

Use care not to damage gasket sealing surface. All

gasket surfaces must be clean, dry and free of any oil

or grease upon assembly. Clean sealing surfaces with

rubbing alcohol or electrical contact cleaner. Do not

touch sealing surfaces of the new head gasket.

1. Lay a straight edge

across the surface of the

cylinder head at several different points and measure

warp by inserting a feeler gauge between the straight

edge and the cylinder head surface. If warp exceeds

the service limit, replace the cylinder head.

MEASUREMENT

Cylinder Head Warp Limit:

.0039″ (0.1 mm)

CYLINDER HEAD DISASSEMBLY

WARNING

Wear eye protection during cylinder head disassembly

and reassembly or when working with the valve springs.

NOTE

Keep mated parts together and in order with respect to

their location in the cylinder head for assembly

purposes. It is important to install cylinder head

components back in the same location. Mark each

component or place them in an organized rack as you

remove them.

1. Remove the valve tappet

from the cylinder head.

Note the tappet size

engraved on the underside of

the bucket.

ENGINE / COOLING SYSTEM

Polaris RZR 900 2016 Service Manual

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