Polaris RZR 900 2016 Service Manual

7
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
7.25
5. Check to make sure the coil
t
is seated in the U-
shaped
y
insert that is pressed into the gearcase
cover
u
. The top of the coil should be seated below
the U-shaped insert. The U-shaped insert controls
the pole gap. If the top of the coil is above the
surface of the U-shaped insert it raises the armature
plate, thereby increasing pole gap. If the pole gap
increases the coil will not be strong enough to
engage the AWD system. If this is found, replace the
cover plate assembly.
6. Inspect the roller surface on the inside of the ring
gear for gouging/rough spots.
7. Inspect the roll cage
o
assembly for cracks or
excessive wear. If damaged, replace the roll cage
assembly.
8. Inspect the rollers
a
for nicks and scratches. The
rollers must slide up, down, in and out freely within
the roll cage sliding surfaces and H-springs.
FRONT GEARCASE REMOVAL
1. Raise and support vehicle
2. Place gear selector in neutral.
3. Remove both front half shafts from the front
gearcase. See Chapter 7 – Front Half Shaft Removal,
page 7.10
4. Remove the front section of the prop shaft (see
Chapter 7 – Prop Shaft Removal, page 7.19).
5. Disconnect the wire harness for the front gearcase
and remove the harness from the retaining dart.
6. Remove the vent line from the front gearcase and
plug vent line fitting.
7. Remove the four bolts
r
securing the front gearcase
to the frame.
8. Rotate front of gearcase up so the input shaft is
facing down. Lift and remove the gearcase from the
front LH wheel well area and slide it out of the vehicle
above the upper A-arm.
FRONT GEARCASE DISASSEMBLY /
INSPECTION
1. Drain and properly dispose of gearcase fluid.
Remove any metal particles from the drain plug
magnet.
FINAL DRIVE

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English