5.18
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
SHIFT WEIGHT INSPECTION
Remove shift weight bolts and weights. Inspect the
contact surface of each weight. The surface
q
should be
smooth and free of dents or gall marks. Inspect the
weight pivot bore and bolts
w
for wear or galling. If
weights or bolts are worn or broken, replace in sets of
three with new bolts and nuts.
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
NOTE
A damaged shift weight is usually caused by a
damaged or stuck roller in the spider assembly. See
“Drive Clutch Roller Pin and Button Service”.
BUTTON TO TOWER CLEARANCE
1. Inspect the button to tower clearance as shown.
Replace the spider buttons if clearance is beyond
specification.
Button to Tower Clearance:
0.000-.012″ (.000-.304 mm)
2. Inspect the tower sheave surfaces that the buttons
slide on. Replace the drive clutch if worn, damaged or
cracked.
PVT SYSTEM
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