5.28
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
10.Press out the spring pins
a
in the inner sheave.
11. Pull out the clutch roller pins
s
and rollers
d
.
12.Press the shaft and bearing out of the outer sheave
using an arbor press.
13.Inspect the bearing
f
for wear. Spin the bearing, if
the bearing does not spin smoothly, replace it. To
replace the bearing, remove the snap ring
g
from the
end of the shaft and press the bearing off the shaft.
14.Inspect the cam (helix) assembly bushing
h
for wear.
If the bushing is worn or the shaft does not fit snug
into the bushing, replace the cam (helix) assembly.
15.Inspect the sheaves for excessive wear or damage.
DRIVEN CLUTCH BUSHING SERVICE
NOTE
Special Tools Required for this service
Special Tools
PART # TOOL DESCRIPTION
2201379
Clutch Bushing Tool Kit (see breakdown
below)
2870386 Piston Pin Puller
2871226
Clutch Bushing Replacement Tool Kit
(see breakdown below)
PVT SYSTEM