Polaris RZR 900 2016 Service Manual

8.20
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
REAR SUSPENSION
REAR CONTROL ARM REMOVAL
1. Elevate and safely support the rear of the vehicle off
the ground.
2. Remove the wheel nuts, and rear wheel.
Upper Control Arm Removal
1. (RZR 50" and XC ONLY) Remove the fasteners
retaining the stabilizer bar linkage to the upper control
arm.
2. Remove the fastener
q
attaching the upper A-arm to
the bearing carrier.
3. Remove fastener
w
retaining the upper A-arm to the
frame.
4. Remove fastener
e
retaining the stabilizer bar link to
the upper A-arm and remove the upper A-arm from
the vehicle.
5. Examine bushings and pivot tubes. Replace if worn.
Discard hardware.
6. If not replacing the A-arm, thoroughly clean the a-arm
and pivot tubes.
WARNING
The locking agent on the existing bolts was destroyed
during removal. DO NOT reuse old hardware. Serious
injury or death could result if fasteners come loose
during operation.
7. Insert new bushings and pivot tubes into new A-arm.
Lower A-arm Removal
1. (RZR 60″ ONLY) While holding the stabilizer bar
linkage, remove the lower nut retaining the linkage to
the lower A-arm.
2. Remove the fastener
r
retaining the lower portion of
the shock to the lower A-arm.
3. Remove the fastener
t
retaining the lower A-arm to
the bearing carrier.
4. Remove the two fasteners
y
retaining the lower A-
arm to the frame. Remove the A-arm from the
vehicle.
5. Examine bushings and pivot tubes. Replace if worn.
Discard hardware.
6. If not replacing the A-arm, thoroughly clean the A-arm
and pivot tubes.
STEERING / SUSPENSION

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English